离合齿轮五槽铣夹具(B).docVIP

离合齿轮五槽铣夹具（B） 摘 要 离合齿轮的加工质量将直接影响机器的性能和使用寿命。本次设计旨在提高离合齿轮的加工效率，由此我们首先对离合齿轮的结构和工艺进行了仔细的分析，然后确定了一套合理的加工方案，加工方案要求简单，操作方便，并能保证零件的加工质量。在制定加工工艺规程的顺序如下： 1.分析零件； 2.选择毛坯； 3.设计工艺规程：包括制定工艺路线，选择基准面等； 4.工序设计：包括确定加工余量，工序尺寸及毛坯尺寸，确定切削用量； 5.编制工艺文件 此外，为了提高劳动生产率，降低劳动强度，保证加工质量，需设计专用夹具，本次设计选择了第六道工序铣五爪槽的专用夹具设计，以满足加工过程的需要。 关键词：离合齿轮；工艺规程；夹具设计 CLUTCH GEAR FIVE SLOT MILLING FIXTURE ABSTRACT Clutch gear processing quality directly will affect the machine the performance and the service life. This design is for the purpose of enhancing the clutch gear the processing efficiency, first has carried on the careful analysis from this us to the clutch gear structure characteristic and the craft, then had determined set of reasonable processing plans, the processing plan request are simple, the ease of operation, and can guarantee the components the processing quality. In formulation processing technological process order as follows: 1. analysis the components; 2. choices materials; 3. designs technological process: Including division Craft route, preferred orientation datum and so on; 4. working procedures designs: Including the determination processing remainder, the computation working procedure size and it’s the materials size, the determination cutting specifications and so on; 5. establish technological document. In addition, in order to enhance the labor productivity, reduces the labor intensity, guaranteed the processing quality, must design the unit clamp, this design chose the six working procedure to The mill breaks Catamaran Special-purpose jig design, by satisfied the processing process the need. KEY WORDS: clutch gear, technological process，clamping apparatus目　录 前　言 1 第一章 零件的工艺分析 2 1.1 零件的作用 2 1.2 零件的工艺分析 2 第二章 工艺规程的设计 3 2.1 确定毛坯的制造形式 3 2.2 基面的选择 3 2.3 确定工艺路线 4 2.4 零件各表面加工顺序的确定 4 第三章 确定切削用量 7 3.1 粗车上端面 7 3.2 粗车外圆 8 3.3 粗车下端面外圆 8 3.4 半精车上端外圆 9 3.5 半精车下端面外圆 9 3.6 粗镗 10 3.7 半精镗 11 3.8 粗镗 11 3.9 半精镗 12 3.10 铣五爪槽 12 第四章 夹具设计 14 4.1 机床夹具的作用及组成 14 4.2 工件的定位和定位装置的设计 15 4.3 工件定位方案分析与设计 16 4.4 定位误