球墨铸铁等离子束表面改性组织与摩擦磨损性能研究-材料加工工程专业论文 word格式.docxVIP

高硬度出现在次表层，高达 956.5 HV0.2，是基体的 4.78 倍。显微硬度的提高主要归于复合碳化物（MC，M7C3，M23C6，马氏体，合金渗碳体等）的沉淀析出强化， 合金元素的固溶强化以及等离子束激冷自淬火导致的细晶强化。合金层大量弥散 分布的 MC 碳化物呈现团球、块，细杆状，表明等离子束合金化高钒高速钢可以 在不损害基体的韧性的条件下显著提高球铁表面的硬度。将等离子表面熔凝、表面合金化后的球铁试样和 Mn13 高猛钢与球铁基体在在 室温下进行干摩擦滑动磨损试验，等离子束重熔和等离子束合金化均可以有效提 高球铁的摩擦磨损性能。摩擦的主要机理为粘着塑性变形，耐磨性的提高主要归 功于合金元素与基体中石墨原位反应生成的 MC，M7C3，M23C6，马氏体，合金渗 碳体以及马氏体和共晶莱氏体，以及等离子束激冷自淬火导致的细晶强化使得强 化层很难被犁沟。这些材料材料的耐摩擦磨损性能从高到低依次为 PTA 合金化 PTA 熔凝 Mn 13 钢 球铁基体。PTA 合金化层和 PTA 熔凝层的相对耐磨性分 别是基体的 22.55 倍和 10.76 倍。关键词： 等离子束；表面重熔；表面合金化；球墨铸铁；高速钢；硬度；磨损性 能AbstractThe surface of a component is generally one of the most important engineering factors. While it is in use it is often the surface of a work-piece that suffers from wear. In industrialized countries some 30 % of all energy generated is ultimately lost through friction. In the highly industrialized countries losses due to friction and wear are put at between 1% and 2% of Gross Domestic Product (GDP). Therefore, the complication of the tribological properties of materials and the economic respects of wear justify increasing research efforts. The development of novel wear-resistance materials has become a key factor in modern industry and also become research hotspots all over the world. Currently, the fabrication of wear resistant layers on metallic materials through high energy sources (such as plasma beam, laser and electron beam) modifying the physical and chemical properties of surface has become an effective and economic way to improve the quality of products, to save precious and strategic materials, to develop the technology of maintenance and reproduction and extend the service life time of mechanical products. In this present study, a plasma transferred arc (PTA) was used to surface remelting and alloying a high vanadium high-speed steel coating on a ferrite-matrix nodular cast iron (NCI). The optical microcopy (OM), environmental / field scanning electron microscopy (E/FSEM), X-ray fluorescence (XRF), X-ray diffraction (XRD), microhardn