金属带材卷取理论研究与卷取轴结构的设计-机械工程专业论文.docx

摘要卷取机是金属带材精整机组中的关键设备，用来将带材卷取成卷,便于存放和 运输。生产实践证明,卷取机的工作状态直接影响连轧机生产力的发挥,而卷取轴 又是卷取机的核心部件。从工艺上讲，卷取轴设计要求，在开始卷取时，卷取轴撑开；在卷取过程中， 卷取轴要能自动缩径，以释放带材对卷取轴的径向压力；而在卷取结束时，卷取 轴要能缩径，以方便卸料。达到上述要求，就要求液压缸缸径选择合理。而缸径的选择依据就是卷取轴 径向压力的计算公式。卷取轴径向压力计算不仅是卷取轴零件强度和涨缩缸推力 计算的先决条件,而且与卷取质量直接相关。因此,准确地计算卷取轴的径向压力 对于卷取带材是非常重要的。然而卷取轴径向压力与卷取张力和带卷直径、卷取 轴的径向刚度、带卷层间表面状态、层间滑动摩擦及带宽等众多因素有关。由于 结构的复杂性和边界条件的非线性,这些问题在理论分析和实验研究方面都具有 较大的难度。本课题研究的目的，主要是更深入的了解卷取理论及卷取轴的结构。 解决了以下几个问题：（1）依据现有的卷取钢材的卷取轴设计理论，运用弹性力学、理论力学及数 学相关知识，推导出新的卷取铝材的卷取轴卷径变化与卷取轴径向压力之间关系 的计算公式。（2）设计卷取轴的结构，并用UG建立卷取轴的三维模型。（3）根据上述理论及工作原理，得出仿真模型，然后运用仿真软件ADAMS模 拟卷取轴胀径的逆过程，确定出涨缩缸的推力。（4）根据已得卷取轴径向压力的计算公式及仿真结果，用CAE软件ANSYS对卷 取轴扇形板与楔形块的接触强度进行分析及滑柱的数量进行优化。关键词：卷取轴；径向压力；仿真分析；有限元分析；结构设计AbstractCoiler is the important equipment in the metal strip finishing unit ,it is used to coil the strip for easily storing and transporting. It has been proved by production practice, coiler working condition directly affects productivity of the tandem mill, and the reel is the core component of the coiler.In terms of technical, when we design the reel,it requires that the reel is open at the beginning; In the coiling process, the diameter of reel can be reduced for releasing the radial pressure; And in the end, the reel can retract for discharge.To achieve the above requirements, it requires the diameter of hydraulic cylinder is reasonable, but the diameter of hydraulic cylinder is chose according to the calculation formula of radial pressure. The calculation of radial pressure is not only the first step of parts strength and expansion cylinder thrust calculation, but also is directly related to the strip quality. Therefore, accurately calculate the radial pressure for coiling strip isvery important. However it is related to coiling tension、coil diameter、radial stiffness、strip coil surface state、 interlayer sliding friction、strip width and many other factors. As the complexity of the structure and the nonlinear of boundary conditions, theproblems are great difficulty in the theo