塑膠成型及其問題.pptVIP

Processing/Troubleshooting Seminar 模溫控制 流道設計 射出成形模具設計 流道設計 流道設計 全圓型 優 流道設計 流道設計 流道設計 流道設計 流道設計 無澆道設計 無澆道設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 澆口設計 模具排氣 模具排氣 模具排氣 離模角度設計 離模角度設計 問題分析與處理 Sinks Caused by Internal Stresses within Thicker Sections of the Part as a Result of Insufficient Polymer Molecules. Sinks Ways to Minimize Sink Marks Check the Part Design Check Feed Rate Increase Injection Speed Increase Injection Pressure Increase Mold Temperature Increase Injection Hold Time Check Melt Temperature Increase Back Pressure Maintain Sufficient Venting Increase Runner/Gate Dimensions Voids Voids Are Cause by Too Few Molecules within the Mold. As Opposed to Sink Marks, Part Wall Strength is Sufficient to Withstand the Internal Stress Caused by the Melt Cooling Process. Voids Ways to Minimize Voids Check the Part Design Check Feed Rate Increase Injection Hold Time Increase Injection Speed Increase Mold Temperature Check Melt Temperature Increase Back Pressure Maintain Sufficient Venting Increase Runner/Gate Dimensions Increase Injection Pressure Warping Warping is Caused by Non-Uniform Orientation and Uneven Stress Levels on Different Sides of the Part. Warping Check the Piece Part Design Check Feed Rate Decrease Injection Pressure Decrease Injection Speed Decrease Mold Temperature Increase Injection Hold Time Check Melt Temperature Check Cooling Passages Flash Flash Will Occur When Injection Pressure Exceeds Clamp Force or Shut-Off is Damaged. Flash Loose Clamp Injection Pressure Too High Injection High Pressure on Too Long Injection Speed Too Fast Melt Temperature Too High Improper Feed Rate Damaged or Overheated Mold Short Shots Short Shot is the Inability to Completely Fill a Part. Short Shots Ways to Minimize Short Shots Check for Nozzle Damage Increase Injection Pressure Increase Stock Temperature Increase Shot Size Increase Mold Temperature Check Non-Return Valve and Barrel for Excessive Wear or Damage Surface Burning of Parts Surface Burning of Part