精益造船在挖泥船建造中的应用与实践分析-application and practice analysis of lean shipbuilding in dredger construction.docxVIP

摘要精益生产模式是当前工业界公认的最佳的一种生产组织体系和方式。它成功地在 世界掀起了精益管理的热潮，精益管理的思想已经在世界范围内给各类制造也带来了 巨大的进步。精益造船模式的出发点是通过消除造船过程中的无效时间（不增值部分） 来减少资源浪费、提高资源利用率，从而获得缩短造船周期、降低造船成本、扩大造 船产量和提高造船效益的结果。当今，疏浚工程业处于一轮高速发展中，挖泥船的市 场需求量巨大，经济前景非常乐观。然而长期以来，国内挖泥船建造水平不高，效益 不佳的问题存在。本文着力于精益生产模式在挖泥船建造中的应用与实践研究，从挖 泥船精益造船模式的选题背景与实际意义出发，详细论述了精益造船模式的原理，如 有效和无效的产品价值链分析、准时生产（JIT）体系、单件流水作业体制、均衡连 续的节拍生产、客制化的拉动计划体系；接着结合造船工艺流程讨论了挖泥船精益造 船作业分解，论述了虽然挖泥船不具备批量化生产特征，但是按照成组原理，挖泥船 精益造船有其充分性和必要性。本文介绍了精益造船模式在挖泥船建造中的精度管理 及精益造船模式在 13500m3 挖泥船建造中的技术价值应用与实践研究。最后论述精益 造船模式在挖泥船建造中的供应链问题研究。本文从实践中推广精益管理理论，全面、 系统地分析研究挖泥船建造过程中的精益生产方法和途径，推进现代化造船模式的建 立，以中间产品为导向，船/机/电及壳/舾/涂和设计/生产/管理的 3 个一体化，均衡、 连续总装造船。不断地改进和完善挖泥船的生产过程，积极推动、提升我国挖泥船精 益生产水平，提高挖泥船建造的效率和效益。关键词：精益生产；精益造船；挖泥船；准时生产（JIT）；精度管理；技术价 值；供应链- III -ABSTRACTLean Production System is a production organization system and method that is considered by present industrial field as the optimum one. Its success generated a shift in manufacturing around the world. Manufacturers in all industries from automotive to aircraft to paint to computers and on, are moving to a different production system called Lean Manufacturing. The world manufacturers made great progress with “Lean thinking”. Lean Shipbuilding System starts thinking from eliminating the non-value added process of shipbuilding in order to clear up the waste and save the resources for raising the productivity and reducing the cost. Now, the dredging engineering to be in a round high speed development, dredge’s market demand is huge, the economic prospect is very optimistic. However , it exists question that the domestic dredge construction level is not high and the benefit not good since long. The thesis major analyses the application and practice research for dredge construction in Lean Shipbuilding System. At first, analyses the dredge Lean Shipbuilding System selected topic background and the practical significance. Elaborates the principles of the Lean Shipbuilding System. Such as product value chain analysis, just-in-time level production,