非圆车削加工中高速往复进给技术的分析-analysis of high-speed reciprocating feeding technology in noncircular turning.docxVIP

AbstractWith the modernization of society, noncircular section part has been widely used in automobile, aviation, astronavigation industries and etc. Turning is an effective way of machining, but the traditional lathe couldn?t machine noncircular parts. For this manufacture purpose, a new platform has been designed in this paper, and the key technologies were studied.Firstly, the feature of the noncircular part?s shape and the process of shaping it are analyzed. The platform of machining noncircular parts can be established by adding afast-reciprocating-feeding structure to the system of lathe?s planker locating and of chief axis rotating. The motion principle of the feeding tool, reciprocating in coordination with the motion of chief axis, is the key point, which is complicated and studied specifically.A fast-reciprocating-feeding tool structure is designed. Using voice coil linear actuator driving tool directly, the rotary-to-linear conversion mechanism, which can bring delay and error in, is bypassed. A higher control precision and motion frequency is thus achieved.The tool?s servo motion control is realized. The tool?s position is detected by raster sensor. Sampling and complex algorithm are performed by digital signal processor with ample computation power.The platform of machining noncircular parts is established. The reciprocating-feeding tool system is installed on the lathe?s planker. Each motor on the platform is equipped with an amplifier, and several axes can move correspondingly by using multi-axis motion controller.At last, the experiments are performed on the platform. One is simulating machining eclipse when the chief axis doesn?t load any material. The simulation results are analyzed. The other one is machining the real material and the turning error curve is obtained. The experiment results prove the effectiveness of our design.Keywords：noncircular turning；feeding system；voice coil linear actuator；servo control目录摘要 ................................