持续改善计划(CIP)及过程改善.ppt

Transition from Classical to Statistical Quality Control Management System品質管控系統由傳統檢驗轉變為統計管制 Traditional Economic Model of Quality of Conformance Modern Economic Model of Quality of Conformance Improve the Process To Reduce Non-Value-Added Operations What is the difference between quality control based on Inspection and Variation Reduction? Inspection refers to the manufacturing operations based on Attribute Data (Pass/Fail). Current manufacturing operations are focused mainly on Pass/Fail inspections. Much of variable data is measured, but the data is converted to attribute data for Pass/Fail inspection. If you inspect 100%, will your customer experience no failure? If you inspect 100%, and inspect again 100%, and inspect again 100%, will your customer experience no failure? Can you and Customer achieve the reduction of FIR (and VFIR) based on inspection quality control? We will work together to understand the following points: Even if you inspect 100%, your customer will still experience failures Inspection does not detect the process and product mean shift 100% Inspection does not reduce the variation in your process (and product) What is Distribution? Traditional Inspection View New View (Taguchi Loss Function) Approach to Process Capability Reliability Stress – Strength Analysis Quantitative Comparison ofTraditional Inspection vs. Control Chart Review of Variable-Data Control Charts Conclusion on Inspection Operations When your manufacturing operations are based on Pass/Fail Tests using specification, the best probability of detecting Process or Product mean shift is 50%. In reality, the probability is much less than 50%, because the specifications are set much wider than +/- 3 Sigma. Let’s look at more realistic case. Stress Strength Stress-Strength Separation Strength Stress-Strength Overlap Stress Strength μ Strength Stress Strength μx μy Probability of a failure from stress-strength interface Exercise In order to decrease the fail