载重20 t工件进行全位置焊的焊接变位机设计.docVIP

摘要 焊接变位机也已成为制造业的一种不可缺少的设备，在焊接领域把划为焊接机。就型式系列和品种规格而言，已问世的，约有十余个系列，百余品种规格，正在形成行业。有关焊接变位机的基本概念、型式与分类、主要技术参数等，存在不统一的问题。Welding conjugation plane has become an indispensable manufacturing equipment , which is zoned welding assistant engine in the welding area. Patterns and varieties of specifications on the series, has been developed, some over 10 series, more than 100 varieties of specifications, a newly emerging industries. However, the welding machine conjugation basic concepts, patterns and classification, the main technical parameters, there are not uniform. This topic is designed to load 20t working, welding locations throughout the conjugation machinery. Mainly on the subject of welding, mechanical rotation turnover of design and checking, the electrical options, reducer selection, various axis and the gear bearings and determine accuracy, and so on. The design process is based on the given technical parameters, choosing appropriate motor, and designing the rotation and turnover mechanism. In the design of rotation mechanism, first choosing appropriate drive ratio, then distribute the drive ratio, ensure that the generated torque is bigger than the maximum resistance torque when choosing reducer and motor, then design. In the design of turnover mechanism, ensure that the generated torque is bigger than the maximum resistance torque when choosing reducer and motor, distribute appropriate drive ratio for two-stage gears, then design the gears and axis. Choosing proper bearings and couplings. The method chosen mainly is mechanical design knowledge, the use of the material mechanics, metal crafts science, Autocad，Ansys. Keyword: welding positioner, mechanical design, analysis of Ansys 第1章 绪论 1.1 关于焊接变位机的几个定义和基本的要求 1.1.1 焊接变位机的定义 在焊接过程中，我们经常会遇到焊接变位以及选择合适的焊接位置的情况，为了解决这一问题，焊接变位机也就理所应当的出现了。它可以通过工作台的回转和翻转，使待焊处置于合适位置，很好的和焊接设备结合使用，实现焊接的自动化，机械化，提高生产效率和焊接质量。概括来讲，焊接变位机就是移动工件，使之待焊部位处以合适易焊接的位置的焊接辅助设备。选择合适的变位机能提高焊接质量及生产效率，降低工人的劳动强度及生产成本，加强安全文明生产，有利于现场管理。特别是入世的冲击，工程机械市场竞争将会越来