_轿车主要零部件冲铆设备的设计.docVIP

轿车主要零部件冲铆设备的设计 摘 要 冲铆机是一种利用冲铆工艺进行铆接的机器设备。冲铆工艺是指工件在压力机上，通过冲头直接施加轴向作用力，使材料向径向涨开，达到塑性变形的目的。冲铆机具有铆接力大、时间短、可以通过冲头形状和铆接工艺参数的调整满足工件的铆接质量等特点。国产汽车上轻量化材料用量还很低，因此近几年发展起来了一种新的很有潜力的连接工艺—自冲铆接材料属性不同的、有镀层的及很难用焊接方法连接的材料可以进行铆接，冲铆接方法对铝及高强度钢材料进行铆接，铆接牢靠性要比点焊好，铆接质量稳定，达到牢固一致的铆接效果，铆接过程清洁，无烟雾；比焊接消耗能量少得多；铆接过程比较容易进行自动化。 自冲铆接是用于金属板料连接的一种比较新的工艺，在板料和铆钉之间形成连接，不需要预先打孔，而是把所使用的半空货实心铆钉作为冲孔工具的一种高速机械连接工艺。 所使用的自冲铆接设备形式多种多样，下我们可以从以下几方面进行分类： 1、按控制方式分：自动控制和手动控制 2、按驱动方式分：现使用较广的是电动伺服传动方式，也有部分采用液压驱动方式，以及对铆接力要求较低的铆接机采用机械传动方式 3、按布置形式分：固定布置和悬挂式布置 4、按铆接机框架形式分：C型框架和E型框架 5、按铆钉的供钉方式分：带式供钉和催送供钉 关键词：自冲铆 液压 悬挂 E型框架 Abstract Punching and riveting machine is a machine equipment for riveting by punching and riveting process. Punching and riveting technology refers to workpiece in the press, the punch applied directly axial force, the material to the radial expansion, achieve plastic deformation. Punching and riveting machine with riveting relay, time is short, can meet the workpiece riveting quality characteristics by punch shapes and riveting process parameters adjustment. On the domestic automobile light quantify the amount of material is still very low, so in recent years, the development of up a new potential connection technology, punching riveting material property is different, coating and difficult welding connection method of material can be riveting, riveting method of aluminum and high strength steel riveting, riveting reliability to better than spot welding, riveting quality is stable, achieve strong consistent riveting, riveting process of cleaning, no smoke; welding consumes much less energy than; the riveting process easier to automation. Self piercing riveting is used for connecting metal sheet of a relatively new process, between the sheet metal and rivets form a connection, does not need to be pre drilling, but the empty goods solid rivets used as a punching tool of a high-speed mechanical connection technology. The form of self - riveting equipment used in the form of a variety of different