双脉冲超声-tig复合焊接工艺特性及组织特征分析-analysis of process characteristics and microstructure characteristics of double pulse ultrasonic - tig composite welding.docxVIP

AbstractUltrasonic-assistedTIGweldingprocesshasavoidedthelowpenetrationandinefficiencyofconventionalTIGprocess，meanwhileenhancingthestiffnessofthearc，increasingdepthofpenetrationandrefiningweldmicrostructurebyemployingappliedacousticfield,buttheeffectsofultrasoundisdependentontheweldingparameter.Asvibrationsourceofultrasonic，radiationshapechangeofultrasonichornhasalottodowiththetransmissionofultrasonicenergy.Forfurtherstudytheeffectoftheultrasoundinthehybridwelding，theinfluenceofacousticemissiondiameterontheenergytransferhasbeenstudied.Thepulseultrasonic-TIGhybridweldingmethodisproposed，andtheeffectofpulsefrequencyonimpactofultrasonicationhasbeenfurtherinvestigated.Theultrasonicfieldmodelwasrebuiltbytakingarcparameterintoconsiderationoncomputationmodelofsoundfield.Soundpressureamplitudevaryingwithspatialheightunderdifferentacousticemissiondiameterhasbeensimulatedandtheexperimentalmethodisusedtocapturethearcshapeandweldmacrostructure.Bothofsimulationandexperimentalresultsultimatelydeterminetheoptimalacousticemissiondiameter，underwhicharcishighlycompressedandweldingsectionformiscentermeltingform，achievingthemaximumofdepthofpenetrationandefficiencyofultrasonicenergytransfer.Theinfluenceofpulsefrequencyonimpactofultrasonicationindifferentpulsedmodehasbeendiscussedfromtheaspectsofweldmacrostructureandmorphology.Theresultsshowsthatwiththepulsefrequencyvaried，weldpenetrationanddepth-to-widthratioappeartofluctuationsandmicrostructureevolvementvaried.Weldjointobtainedfrompulseultrasonic-TIGhybridweldingprocessiscentermeltingform，andthefusionzonewidthisnarrow.Withthepulsefrequencyincreases，weldpenetrationanddepth-to-widthratiodecreases，atthesametimeequiaxedzoneoftheupperpartofjointsappearssmalldendriticcrystalandthedendriticcrystalnumberofbordersofweldingseamdecreasesbutthesizeofcystiform-dendriticgrows.Arcforcemodelofultrasonic-assistedTIGweldingisproposed，analysissuggeststhatarccompressionandtheimprovementofaxialcomponentofplasmajetforcearecomposedofthemainfactorformoltenpo