双作用水压叶片泵高压化设计及理论分析-high pressure design and theoretical analysis of double acting hydraulic vane pump.docxVIP

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双作用水压叶片泵高压化设计及理论分析-high pressure design and theoretical analysis of double acting hydraulic vane pump.docx

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双作用水压叶片泵高压化设计及理论分析-high pressure design and theoretical analysis of double acting hydraulic vane pump

AbstractDouble-actingwaterhydraulicvanepumphasbroadapplicationprospects，duetoitsexcellentadvantagessuchassmallerflowpulsation,lowernoise,greatratiobetweenpowerandweight,balancedradialload.Butthedevelopmentofhigh-pressurewaterhydraulicvanepumpisalsofacinganumberoftechnicaldifficulties:largePVvalueoffrictionpair,seriousleakageandsoon.Thesetechnicaldifficultiesarethemainobstaclestothedevelopmentandapplicationofwaterhydraulicvanepump.Thisarticleaimsatinvestigatingthekeytechnologiesofavane-typepumpbasedontheparametersofratedspeed1500r/min,thetheoreticaldisplacement30mL/r,ratedpressure16MPa.Firstly,thestructureofthecommonhigh-pressurehydraulicvanepumpswerecompared,thentheprogramwhichusedthevanewithcirculartopstructureandthepressure-reducingvalvewasproposed.Thentheoverallstructureofthevanepumpwasdesigned.The30%carbonreinforcedPEEKandstainlesssteelwereusedasthemainfrictionalpairsbasedonthehydrauliccomponentdesignexperience.Twokindsofvanestructurewereanalyzedbasedonthefiniteelementsimulationandprocessperformance,andthestructurewithmetalmatrixwrappedinenhancedPEEKwasselectedfinally.Inordertoreducethefrictionandwearbetweenthecamringandthevanetips,theprogramthatlowPVvalueofallphaseforvanepumpwascompleted.Throughtheestablishmentofpressuredifferentialequationintransitionzone,threekindsofsilencinggrooveswereoptimizedbasedonthegeneticalgorithm.Optimizedtriangulargrooveandtriangular-rectangulargrooveweresettotheboosterandunloadingprocessrespectively.Pressure-reducingvalveandconstantflow-differentialpressurecontroller，twocontrolprogramsofbottompressureofthevanesatthepumpsuctionzone，wereproposed.Andtheywerecarriedoutsimulationandoptimizationofstructuraldesignandthevalveportstructures,thefinalchoicewasusingconstantflow-differentialpressurecontroller.Theforcesactedonthevaneswerecalculated,andthecontactforcesandPVvaluewerekeptsmallallaroundthephaseangle.Flexibleportplatestructurewasusedtoreducetheleakagebetweenthevalveplateandtherotor.Thethrustactedontheportplatewascalculatedbyusingformu