铁氧体磁性材料超声振动磨削表面质量分析-surface quality analysis of ultrasonic vibration grinding of ferrite magnetic materials.docxVIP

AbstractComparedwithothermetalmagneticmaterials,ferritemagneticmaterialshavehighresistivity.Theeddycurrentlossissmallinhighfrequencyapplication.Ferritehasbeenwidelyusedincommunications,instrumentation,computerandotherfields.Ferriteisakindofceramicmaterialwithhighhardnessandbrittleness.Ithaspoorperformanceintheabilityofitsprocessandquality.Comparedwiththeconventionalgrinding,grindingforceandheatwerereducedduringultrasonicvibrationgrinding.Atthesametimeultrasonicvibrationgrindingcanimprovethesurfacequalityundertheguaranteeofthematerialremovalrate,thispaperwillstudytheinfluenceofprocessparametersonthemachinedsurfacequalityduringultrasonicvibrationgrindingtoprovidetechnicalsupportforthepracticalapplicationofthetechnology.Fortheanalysisofmaterialremovalprocessduringultrasonicvibrationgrinding,materialremovalmodecanbeenobtainedbyobservingthesurfaceofthemachinedworkpiece.Accordingtomaterialremovalmode,micro-indentationtest,nano-indentationtestandsimulationwerecarriedouttostudymaterialremovalprocess.Atthesametimeabrasivekinematicsanalysiswascarriedouttoresearchtheeffectofabrasivegrindingpathonmaterialremoval.Toresearchthechangerulesofgrindingforceinthemachiningprocess,grindingforcepredictionmodelwasestablishedandrelevantexperimentshadbeencompleted.Thetheoreticalandexperimentalvalueswerecomparedtoverifytheaccuracyofthegrindingforcemodel.Theeffectsofprocessparametersonthegrindingforcewereanalysised.Combinedwiththeresultsofthegrindingforce,theformoftoolwearandthereasonwhichcausedtoolwearwereresearchedinultrasonicvibrationgrindingprocess.Thesinglefactorexperimentsandorthogonalexperimentswerecarriedouttoresearchthespindlespeed,grindingdepth,transversefeedingspeedandtheamplitudeofultrasonicvibrationhowtoinfluencethesurfaceroughness.Onthebasisoftheaboveresearch,theauthorhascarriedonthemultiplelinearregressionanalysis.Thesurfaceroughnesspredictionmodelhasbeenestablished.Theresearchcanprovidethebasisforprocessparametersoptimizationtoobtainthehighsurfacequalityoftheferrite.Keywords:f