椭圆形刺针对基布损伤及滤料性能影响的分析-analysis of the influence of elliptical thorn on the damage of base fabric and the performance of filter material.docxVIP

椭圆形刺针对基布损伤及滤料性能影响的分析-analysis of the influence of elliptical thorn on the damage of base fabric and the performance of filter material.docx

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椭圆形刺针对基布损伤及滤料性能影响的分析-analysis of the influence of elliptical thorn on the damage of base fabric and the performance of filter material

(2)当针刺深度为7mm时椭圆型刺针较三角刺针在针刺密度达到1200刺/cm2时基布强力保持率提高了31%。针刺深度为9mm时椭圆型刺针较三角刺针在针刺密度达到1200刺/cm2时基布强力保持率提高了33%。(3)钩齿深度为0.05mm和0.07mm的椭圆刺针处理的基布和滤料的强力不同,钩齿深度越大,对基布和滤料损伤就越大。(4)滤料的强力由表层的纤维网和基布共同提供,强力贡献率分别约为30%和70%,说明针刺过滤材料的强力主要还是由基布提供。关键词:椭圆形刺针,滤料,低损伤,基布IITHEEFFECTOFELIPTICALNEEDLEONTHEDAMAGEOFBASEFABRICANDFILTER’SPERFORMANCEABSTRACTNeedlepunchedfiltermaterialasanefficient,lowresistanceandlowcostfiltermaterialinenvironmentprotectionhasbeenwildlyused.Sincethestrengthofthewebisrelativelylowandthefilterrequiresacertainstrengthintheactualwork,basefabricwasusuallyplacedbetweenthewebstoimprovethestrength.Intheneedlepunchingprocessthebasefabricalwaysdamagedunavoidably,leadingthestrengthoffiltermaterialdecline.Inordertoreducethedamagetothebasefabricandimprovefilter’sstrength,weusethenewelipticalneedleandchoosetheoptimumparameterstoreducethebasefabric’sdamageandimprovethequalityoffiltermaterial.Byreviewingalotofpapersanddoingneedlepunchingexperiments,weresearchedtheeffectofellipticalandtriangleneedleonthedamageofbasefabric.Atthesametime,weusethebestprocessparameterstofinishsomeproductfilter.Throughcomparativeanalysisofellipticneedletoresearchthelowdamagecharacteristics.Thispaperobtainsthefollowingconclusionsfromtheseresearches:Totriangleandellipticneedles,thebasefabric’sdamagechangesnotverylargewhentheneedledepthincreasedfrom7mmto9mmwhilethehookteethincreasedfrom3to4.Fortriangleneedlesincreasedbyabout7%andforellipticalneedlesincreasedby4%-5%.Whentheneedlingdepthis7mmandtheneedlingdensityis1200,theellipticneedle’sbasefabricstrengthincreasedby31%comparedwiththetriangleneedle.Whentheneedlingdepthis9mmandtheneedlingdensityis1200,theellipticneedle’sbasefabricstrengthincreasedby33%comparedwiththetriangleneedle.ThePTFEFabricandfilterprocessedbydifferenthookdepth(0.05mmand0.07mm)exhibitdifferentstrength,.Thedeeperthedepth,thegreaterthedamage.Thefilter’sstrengthisprovidedbythesurfacefibernetandfabric,Thestrengthcontributionrateswereapproximately20%and80%.ItshowsthatthestrengthofneedlepunchedIII

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