TC4合金激光表面熔覆-材料加工工程专业论文.docxVIP

西北工业大学硕士论文 西北工业大学硕士论文 阳含金激光表面熔覆 l!Jf 525809 摘要 本文研究了 TC4 合余表面激光熔覆 WC-I2Co 、45C 熔覆区的组织结构、显 微硬度、耐磨性、成分分布等。实验结果表明，激光烙覆区在组织结构上分为 熔覆层、熔化区和热影响区。激光熔覆使 WC-12Co 、45C 等离子I喷涂层的片状 组织特征消除，形成了连续致密的激光熔覆层:山于涂层中不同部位成分、温 度分布及冷却速度不|可使初生柑呈树枝状、块状、花瓣状、柱状及颗粒状等几 种形态:实现了涂层与基体的冶金结合，熔覆层最高硬度司达 1354HV 。 利用 SEM 观察，以及显微硬度测试，研究了激光功率和涂层厚度对;熔覆区 的显微硬度、熔覆层深度以及熔化区深度的影响。结果表明:在涂层厚度不变 时，随着激光功率的增加，熔覆区的显微硬度增加，熔覆层的深度减小，熔化 区的深度增加。 WC-12Co 和 45C 熔覆区的变化规律相同。 通过耐磨性头验，分析了不同涂层材料与 GCr15 对滚后的磨损量。 WC-12Co 等离子喷涂层经激光重;熔后耐磨性至少提高了 2 倍; 45C 等离子喷涂层经激光重 熔后，耐磨性提高了 2. 5 倍。实验表明， WC-12Co 熔覆层的耐磨性高于 45C 熔覆 层。在涂层厚度不变时，随着激光功率的增加，熔覆层的耐磨性增加。 激光熔池中存在对流作用，熔池底部的基体元素向上流动，涂层中的含含 元素 Cr 、Ni 、Co 等向下流动。激光功率不间，对流作用不同。激光功率较大， ;熔池rl it余元素的分 1tJ 比较均匀。 关键词:激光;熔覆:组织特征: 冶金结合:等离子喷涂:钦合金: 丽、 磨性: 磨损率，熔池:对流。 Abstract Abstract Laser Cladding Surface Alloyed TC4 Abstract In this paper ，the structure 、 microhardness 、 friction resistence and the distribution characteristics of composition of laser c1ad zone of WC-12Co 、45C on TC4 were investigated. Cross-section of the laser c1ad zone showed thre唁 distinct regions which consisted of c1ad lay町、 melt zone and heat-affecting zone .The result showed that laser c1adding leads to the formation of a ∞ntinue and compact clad layer and the elimination of the lamallar structural character which occurred in plasma-spraying WC-I2Co 、45C coatings. The difference in the composition 、 temperature and cooling speed in different areas of the coating leads to the result that there are severaI kinds of structural feathers including dendritic 、polgon Iumpish 、 petaloitic 、 lathy and particulate. The metallurgical combining interface between the cladding Iayer 缸ld matrix is achieved. The maximum of the microhardness of WC-I2Co 、45C layers cladded by Iaser comes up to 1354 HV. The influence of laser power and coating thickness on the microhardness of the clad zone ，on the thickness of clad-Iayer and the depth of melt zone were studied using scanning electron microscope(SEM) and microhardness testing tec