TC4钛合金激光辅助微铣削分析-船舶与海洋工程专业论文.docxVIP

AB ABSTRACT 万方数据 万方数据 ABSTRACT Hard-to-machine materials such as titanium alloys have excellent characteristics such as high strength, high hardness and high heat resistance. In recent years, they are widely used in aerospace industry, vehicle engineering, biomedical fields etc. However, the poor quality of the machined surfaces and high tool wear rates during traditional mechanical processing make these materials difficult to machine, which is much more complex in micro-machining field due to microscale effect. To solve such problem, laser heating is employed in the process of micro-milling TC4 titanium alloy in this thesis. A thermal differential equation is established on Fourier’s law and the law of conservation of energy, based on which a transient, three-dimensional thermal model with moving heat source is established in ABAQUS. Then it is validated by temperature experiments. Using the model, systematical investigations in the effects of varied laser parameters on temperature field distribution are conducted. In order to study the feasibility of laser-assisted micro-milling, this article conducts the research with modeling and experiments. Firstly, a finite element model is established by ABAQUS/Explicit based on the law of Johnson-Cook Damage and the simulation model is utilized to study the procedure of producing chips and the theories of scaling effect. What’s more, the comparison of cutting force between traditional micro-milling and laser-assisted micro-milling is conducted to partly validate its feasibility. When it comes to the study of experiments, cutting force, the quality of machined surfaces, the extent of elemental diffusion and tool wear are chosen as the evaluating indicators to systematically validate the feasibility of laser-assisted micro-milling. Finally, the orthogonal experiment designing method is utilized to thoroughly study the cutting force with different technological parameters and the experience formula on experimental data is also