TC4钛合金超塑成形精度控制材料加工工程专业论文.docx

哈尔滨工业大学工学博士学位论文 哈尔滨工业大学工学博士学位论文 Abstract Abstract - - PAGE IV - - - III - 用此模具在 930℃超塑成形了 TC4 钛合金筒形件,冷却到室温后 TC4 筒形件 可以很容易的从陶瓷模具中取出，取出后还能将其再次放入陶瓷模具，且与 陶瓷模具贴合紧密，基本无形状畸变产生， TC4 筒形件的尺寸与陶瓷模具 名义尺寸相同。以石膏牙模为原型，采用印模法制作并烧制了 ZrO2-TiO2 义 齿基托陶瓷模具。使用该模具超塑成形了 TC4 钛合金义齿基托。义齿基托与 陶瓷模具尺寸吻合。义齿基托的厚度变化在原板材厚度的 75%–81%之间， 最多相差为 0.05mm，厚度近似均匀一致。 关键词 变摩擦；厚度分布；尺寸精度；形状畸变；ZrO2-TiO2 陶瓷模具 Abstract With the application of superplastic forming is becaming more and more widespread, more hign accuracy was demanded, mainly including thickness distribution and dimensional accuracy shape distortion. Direct-Reverse superplastic forming is an effective process to improve the thickness distribution of component. This process utilize the reverse preforming to disperse the deformation and then the final forming was performed to achieve the shape of female die. Although this technique was applied widely, the important effect of friction condition on the thickness distribution was often neglected. To the dimensional accuracy, because the coefficient of thermal expansion (CTE) of refractory steel differ form that of compomemt, the linear contraction of dies differ from that of the component when cooling after superplastic forming. This leads to the dimensional difference between the die and compomemt. Further more, plastic deformation of workpiece was created by the constrained force of die when cooling, leading to the shape distortion of component. To the component with complex shape, it is more easier to generate the shape distortion. In this paper, the TC4 deep cylinder’s aero ratio of deformation zone and original plate reaches 3, this means that the thickness will be more non-nuiform by simple female superplastic forming. Based on the direct reverse superplastic forming, the influence of friction condition on final thickness distribution was analyzed, and the friction changing to control the thickness distribution was proposed. The result show that higher friction coefficient of preforming die can effi