TC4钛合金光纤激光深熔焊多信号实时监测研究-材料加工工程专业论文.docxVIP

万方数据 万方数据 果建立了对相关缺陷进行识别的有效判据。 本文的研究成果对激光焊接过程实时监测技术的实用化提供了技术指导， 并为今后进一步实现激光焊接质量的闭环控制做好了理论和应用技术准备，推 动激光焊接技术在各领域更广泛和有效地应用。 关键词：TC4 钛合金，光纤激光焊接，过程监测，等离子体，熔池 II Abstract The titanium alloy and laser welding is widely used in aerospace field. Compared with the traditional laser，the fiber laser has got rapid development because of the advantages in power level and beam quality，promoted the laser welding technology more widely used. Due to the influence of many factors，the laser welding process is easily to be unstable. Using real-time monitoring technology to study the laser welding process，that is of great significance for ensuring the quality of laser welding and deepening understanding of the nature of the laser welding. Plasma, holes and molten pool is the typical physical phenomenon in the process of deep penetration. Their behavior determines the welding result together. Monitoring these phenomenon becomes the basis of laser welding process and quality real-time monitoring. In this project，the acousto-optic signal real-time monitoring system and high speed camera system were built by using sensor and information processing technology，realizing the collecting of plasma and molten pool ultraviolet light signal, audible sound signal, near infrared signal and visual images in TC4 titanium alloy fiber laser welding. Based on the collected signal ， the basic characteristics of plasma and molten pool and its relationship with the welding parameters were deeply studied，and obtained the mathematical model of monitoring the size and depth of molten weld pool by using sound and light signals，set up effective criterion for some weld defects. The study found that during TC4 fiber laser welding, the front plasma doesn’t put out, and the back plasma appear and disappear according to the back hole. The change of front and back plasma is a unstable cycle process. In the ultraviolet spectrum diagram, there is no obvious frequency peak. Under this experimental condit