有粘结无粘结预应力砼施工技术在后浇带处应用.docVIP

有粘结无粘结预应力砼施工技术在后浇带处应用 　　【摘 要】本文通过安阳卷烟厂联合工房工程,介绍了有粘结和无粘结预应力混凝土的结构体系,从预应力筋制作、孔道敷设、穿筋(束)、混凝土浇筑、预应力张拉作业、注浆、端头封锚等详细介绍了有粘结和无粘结预应力混凝土施工工艺在在后浇带的具体应用。安阳卷烟厂工程部分车间为大跨度预应力混凝土框架结构,在后浇带采用有粘结、无粘结配套预应力体系,不需要后浇带浇筑完后再张拉,解决了工期矛盾。 　　【关键词】预应力结构体系;施工工艺;后浇带;预应力张拉作业;应用效果 　　 　　Application of Bonded and Unbonded Prestressed Concrete Construction Technology to Late Poured Band 　　Li Kai 　　(Henan China Tobacco industries Xinzheng Cigarette Factory Xinzheng Henan 451100) 　　【Abstract】According to the analysis of industrial factory engineering at the Anyang cigarette factory, the paper introduces of structure System of concrete of the bonded and unbonded prestressed. And it expounds in detail application of concrete construction technology of bonded and unbonded prestressed in the late poured band. The analysis is from several aspects such as prestressed reinforcement making, channel laying, through reinforcement, concrete pouring, prestressed stretching operation, grouting, seal anchor on the end and so on. Several workshops of the Anyang cigarette factory used large span prestressed concrete frame structures. It can adopt the system of the bonded and unbonded prestressed in the late poured band, and need not stretch after pouring the late poured band, which are convenient for solving the contradictions of time limit. 　　【Key words】Prestressed structures system;Construction technology;The late poured band;Prestressed stretching operation;Application effect 　　 　　安阳卷烟厂“十五”重点技术改造项目联合工房工程位于安阳市烟厂路,工程占地135亩,建筑面积55504m2,建筑高度17.4m,框、排架结构,将制丝、卷接包、膨胀烟丝车间、贮丝房、动力机房、空调机房、总配电室、中央控制室及辅助办公用房等联为一体。人流、物流合理,工艺流程顺畅;物料机械运输、空调、除尘、动力管道输送的距离最短,节省能源消耗。为满足大跨度框架梁的受力要求,部分大跨度框架梁采用预应力技术。 　　 　　1.预应力结构体系 　　 　　该工程预应力应用在四个部分: 　　 (1)滤棒成型车间、叶丝膨胀车间、动力中心、空调机房部分为大跨度框架梁,设计采用有粘结预应力技术。 　　(2)空调机房90米长方向框架梁在后浇带处采用有粘结和无粘结预应力混合应用技术。 　　预应力梁的基本情况:断面尺寸450×1400;500×1500;600×1600;650×1600;600×1800;650×1800;每跨梁内配14～39根钢绞线不等; 　　而空调机房长度为90米,在中间框架梁处设有一条800mm宽的后浇带,如果全部采用有粘结预应力体系,张拉时不仅要截断相当数量梁的主筋、箍筋,还要在梁上开槽,对梁截面破坏较严重;而且有粘结预应力束过多,不便于保证混