细WC添加量对Ni基WC喷焊涂层性能影响.docVIP

细WC添加量对Ni基WC喷焊涂层性能影响 　　摘 要： 采用金相显微镜和X射线衍射仪分析了氧乙炔火焰喷焊WC含量不同的Ni基WC涂层的显微组织和相结构，采用湿砂橡胶轮式磨粒磨损实验机对各涂层的抗磨粒磨损性能进行了比较研究，并采用扫描电镜观察了喷焊粉末的形貌和喷焊层的磨损形貌.结果表明，喷焊层的组织为在 　　??SymbolgA@ -Ni 固溶体基体上弥散分布着细小的碳（硼）化物硬质相，这些细小的硬质相主要是Cr????7C????3，Cr????23C????6，Cr????2B，CrB????2和WC.Ni基WC喷焊层的硬度随WC添加量的增加先增加后减小，当WC的质量分数为25%时，Ni基体WC喷焊涂层的硬度最高，相应的抗磨粒磨损性能最好. 　　?? 　　关键词：磨粒磨损；喷焊；涂层；镍基自熔性合金 　　中图分类号：TG174.442 文献标识码：A 　　 　　Effect of Fine WC Powder Content on the Performance?? 　　 of WC Reinforced Ni-based Spray-welding Coating?お? 　　WANG Qun1?k， XIANG Jing1，WU Xi-bin1， YANG Feng-gen ，TANG Zhi-hua2?? 　　（1.College of Materials Science and Engineering, Hunan Univ, Changsha, Hunan 410082, China;?? 　　2. Ganzhou Zhangyuan Tungsten New Materials Co Ltd, Ganzhou, Jiangxi 341000, China） 　　Abstract:The microstructures and phase compositions of the WC reinforced Ni-based self-fluxing alloy composite coatings prepared by oxy-acetylene flame spray-welding were investigated with optics microscope（OM）and ??X??-ray diffraction ( XRD) . The wear performance of the spray-welding coatings was tested by a MLS-225 wet sand rubber wheel abrasive wearing tester. The micrograph of the sprayed powders and the worn surfaces of the coatings were examined with scanning electron microscopy (SEM). The results have shown that the microstructures of the spray-welding coating are composed of ??γ??-Ni solid solution，with large amounts of fine carbide grains such as Cr??7C??3，Cr????23C??6, Cr??2B, CrB??2 and WC particles. The hardness of the spray and fused Ni base WC composite coatings firstly increased and then decreased with the added content of WC，and the WC content for the highest hardness and abrasive resistance of coating is 25%.?? 　　Key words: abrasive wear; spray-welding; coating; Ni-based self-fluxing alloy 　　?お? 　　 　　在矿山、水利和电力等领域中应用的机械设备，部分零件的工况很恶劣，常常面临大量硬质磨粒的强烈磨损，因此，就要求这部分工件表面必须具备高的耐磨粒磨损性能.采用氧乙炔火焰喷焊Ni60/WC涂层由于涂层硬度高、涂层与基体是冶金结合、且具有操作工艺简单和成本低等特点，使其在生产实际中得到了广泛的应用［1-3］.文献［4］报道在静载磨粒磨损条件下，铸造WC的质量分数在35%~45％之间时耐磨性最好，并且铸造W