单点增量成形过程数值模拟及成形力的研究-机械制造及其自动化专业论文.docx

西安 西安理工大学硕士学位论文 Ab Abstract PAGE PAGE iv 本论文的研究得到了国家自然基金项目“功能表面高速单点累积成形机理及参数控制 方法研究（项目编号”、高等学校博士学科点专项科研基金项目“单点累积无 模无约束自由成形机理及参数优化方法研究（项目编号：20116118110005）”、陕西省教育 厅科学研究计划项目“高强度丝杆无模无约束塑性成形机理研究（项目编号：12JK0688）”、 陕西省教育厅重点实验室科学研究计划项目“齿轮塑性单点累积成形方法研究及试验系统 开发（项目编号：12JS072）”的资助。 Title: SINGLE POINT INCREMENTAL FORMING NUMERICAL SIMULATION AND FORMING FORCE RESEARCH Major: Machinery manufacturing and Automatization Name: Yao Zimeng Signature: Supervisor: Prof. Yang Mingshun Signature: Abstract Single point incremental forming is a new type of flexible sheet forming technology without mold, compared with conventional stamping, single point incremental forming can be easily form different shape of forming parts by changing the trajectory of the tool head, which can reduce product development cycle and reduce development costs, meet the individual needs of todays manufacturing production. As the general physics experiments is difficult to directly get detailed stress and strain parameters, and can not completely reflect the forming process, so this paper combine the finite element numerical simulation and the physical experiments to study several key problems of the process. According to the basic theory of elastic-plastic and finite element, considering the computational efficiency and accuracy, the method of single point incremental forming process modeling was studied. This work determined using S4R four-node shell elements, mesh size 1mm, mixed strengthen material model, Coulomb friction model in the finite element model. Based on the single point incremental forming finite element model to study the stress, strain variation in the forming process were studied, the equivalent stress and strain first increased and then eventually reached a stable value. The strain analysis shows that the whole forming process is gone through a number of small deformation accumulation and then reached the target deformation, The forming process was similar to a plane strain process