物料流量控制系统的改进-烟草科技.PDF

烟草科技/TobaccoScienceTechnology 设备与仪器/EquipmentApparatus 2013年第 12期（总第317期） 物料流量控制系统的改进 付永民，范 磊* 河南中烟工业有限责任公司许昌卷烟厂，河南省许昌市帝豪路688号 461000 摘要：为解决烟草制丝线物料流量波动大、经常出现断流的问题，利用联动调速技术对物料流量控制系 统的提升机齿板、计量管和控制程序进行了改进。将提升机齿板上的耙钉长度由15cm减少为10cm，提 升机耙钉与匀料辊之间的垂直距离调整为8 mm，避免由于耙齿过长使输送烟丝产生不均，并保持流量稳 定；在计量管内部增加一个辅助检测腔，避免计量管内气流的反作用，防止光电管误动作使皮带秤出现 断料现象；运用联动调速原理对提升机和皮带秤之间进行匹配调速控制，使物料流量受控可调。应用效 果表明，改进后物料流量波动平均值由0.9%降低到0.5%，断流次数由平均每班15次降低到每月10次以 下，有效保证了烟草在制品加工的稳定性和连续性，减少了维修强度。 关键词：烟草制丝；物料流量；提升机；计量管；皮带秤；喂料仓 中图分类号：TS432 文献标识码：B 文章编号：1002-0861 （2013 ）12-0021-04 ImprovementofTobaccoFlowControlSystem FU Yongmin and FAN Lei* Xuchang Cigarette Factory, China Tobacco Henan Industrial Co., Ltd., Xuchang 461000, Henan, China Abstract：Aiming at the large fluctuation and frequent interruption of tobacco flow in primary processing line, the spiker plate in elevator, metering tube and control program were improved with speed regulation linkage technology. The length of spikers on the spiker plates was shortened from 15 to 10 cm and the vertical distance between the spikers and picker roller was adjusted to 8 mm to avoid interrupted tobacco conveying caused by long spikers and maintain a steady flow. An auxiliary detection chamber was added inside the metering tube to counteract air current in metering tube and prevent misoperation of photoelectric cell. Speed regulation linkage technology was adopted to match the speed of the elevator with that of the belt weigher and adjust tobacco flow. The results of application showed that, the average fluctuation of tobacco flow reduced from 0.9% to 0.5% , the frequency of tobacco interruption decreased from 15 times per shift to lower than 10 times per month. Keywords：Primary processing Material flow; Elevator; Metering tube; Belt weigher; Feeding hopper