基于pwm的电子束焊机高压电源的研究-机械电子工程专业论文.docxVIP

摘 摘 要 -I -I- 万方数据 摘 要 电子束焊机因其独特的焊接优势，受到人们越来越多的关注，从原来 对军工产 品的焊接逐步发展到了民用产品的使用中。但是国内电子束焊机发展较晚，技术相对 落后，焊机中的高压电源大多数是进口。国内普遍采用的是发电机调压方式，但是它 的噪音很大，频率为 400Hz，这就使得高压电源的滤波电容值很大，响应速度相对较 慢。为了降低成本，减小滤波电容值，提高它的响应速度，本文利用脉宽调制原理 （PWM）设计了多脉宽调制方式供电的高压电源。 论文首先介绍了国内外电子束焊机高压电源的发展现状，并分析了各高压电源的 结构及优缺点，根据 PWM 原理设计了高压电源的控制电路。并对主电路进行了分析 计算，根据计算选用德国欧派克公司的 BSM100GB120DN2K 型号的 IGBT 模块。控 制电路中选用了富士公司生产的 EXB841 驱动模块，由于采用了多脉宽逆变的供电方 式，使得高压纹波较工频和中频机组供电方式大为减小，使得焊缝较为平滑。利用高 速运算放大器设计了 PI 调节器，并利用 PLC 和 HMI 组成了数字控制部分，编写了 PLC 程序，使其具有控制及保护等功能，保证了电源的正常运行及其在故障发生时的 可靠关断。 通过仿真分析发现，使用多脉宽调制方式供电，提高了高压整流波的脉动频率， 降低了其脉动幅值，有效地减少了滤波电容值，提高了系统的可靠性。最后在电子束 焊机上进行了相关试验，试验中主要观察了高压逆变器的输出波形和高压采样波形， 并对波形进行了分析，结果表明本课题设计可行。 关键词：电子束焊机；高压电源；SABER；IGBT 模块；PWM -I -II- 万方数据 Abstract Electron beam-welding machine has drawn more and more attentions, due to its unique advantages in the wilding technology field. It is originally used in the military industry. With the gradual development and improvement, this machine begins to apply in product for civilian use. But the electron beam-welding machine of our country develops relatively late and backward and its high voltage power supply is mainly by imported. There are some high voltage power supply machines of our country based on generator voltage regulation technology. But this technology has disadvantages such as high noise, low frequency at 400HZ, large resistance filter capacitor and relatively low reaction speed. In order to reducing the cost and improve reaction speed, The paper has to reduce the resistance value of filter capacitor. In this paper a new type of high voltage power supply machine, used in the electron beam welding, has been designed. This design of multi-pulse modulation high voltage power supply is based on PMW (pulse width modulation). The paper first introduce the current situation of high voltage power supply technology used in electron beam welding machine at home and abroad. Then this paper detailedly analyze its structure and enumerate the advantages a