采用S7300PLC的生产线空气压缩站监控系统开发.docVIP

1 1 采用S7300PLC的生产线空气压缩站监控系统开发 摘要 压缩空气是很多工业生产过程中必不可少的资源，空气压缩站作为压缩空气的制取环节，其运行能力的好坏决定了产生压缩空气的质量。空气压缩站的运作需要自动控制技术来产生压力水平较高，压力稳定性高的气体。 本设计的对象是浙江省某金属管件生产企业的空压站。根据该企业对生产用压缩空气的要求，设计了一套应用于控制级和操作级的空压站监控系统，实现对现场的自动控制，数据实时监控和故障反馈。 本文先介绍了空压站的工作原理，PLC在工业控制上的特点和优势，现场总线技术的现状及应用。接着，结合空压站的现场实际情况，设计了针对一含有6台空压机和6台冷干机的空压站的自动控制系统。该系统利用MODBUS总线进行系统各模拟量参数的反馈，利用EM277 PROFIBUS-DP模块与控制水泵的S7-200 PLC进行通讯。 系统的编程采用结构化编程，将系统整体逻辑与单个机器的控制分模块编程，使程序具有很强的逻辑性，可读性和易修改性。自动控制的效果是当工厂生产车间用气量发生变化时，能够及时调整空压机的启动，停机，加载，卸载，使空压机输出压力保持在稳定的区间内。 采用WINCC7.0制作的人机交互界面，使监控系统十分易于操作和监控。 关键词：空压站监控系统，PLC控制，WINCC组态  DEVELOPMENT OF AIR COMPRESSOR STATION MONITORING SYSTEM USING S7-300PLC ABSTRACT Compressed air is a indispensable resource in many industrial production process. As the compressed air’s preperation part, a compressor station’s working capability results in the air quality. The operation of a compressor station should be automatically controlled so it can produce air with a high pressure and stability. This design is applied to a compressor station in a pipe manufacturing enterprise in Zhejiang Province. According to the damand of the enterprise, a control and monitoring system is designed in control level and operation level with the function of automatically control, data monitoring and fault feedback. In this thesis, firstly，the working principle of the air compressor station is introduced, followed by characteristic and advantage of PLC performing in industrial control and the Fieldbus’ present situation and its application. Secondly, according to the field situation, an automatically control system is designed for a compressor station with six compressors and six dryers. The system uses Modbus to give feedback of the analog quantities of the system and uses EM277 PROFIBUS-DP module to establish a communication with the S7-200 PLC which controls the water pumps. The system uses a structuring way in its program, discriminating the system overall logic block and the controlling block of each machine. This make