基于HyperMILL的整体叶轮五轴高速数控加工技术研究-机械工程专业论文.docxVIP

The Research on the Five-Axis and High-speed NC Machining of Integrated Impeller Based on HyperMILL ABSTRACT Five-axis Machining Technology has its basic characteristics of manufacturing complexity machine parts, improving quality of the machine parts and accelerating the speed of machining. This technology solves the problems which cannot be solved by three-axis NC and becomes one of key advanced machining technologies in the world. Five-axis Machining Technology can achieve a better cutting efficiency and a better surface quality of part by making the most of cutting point of cutting tools and optimizing the position and pose between cutting tool and work-piece. In this paper, the conceptions, the characteristics, the current situation of applications and the key technologies are discussed based on high cutting speed on five-axis NC. The techniques of cutting speed and strategies of cutting path are also studied. Then, to take integral impeller as an example, this paper defines the scheme of cutting techniques, conform the cutting parameters, calculates the paths of cutting tools and builds the code of NC. A qualified impeller can be cut by code mentioned above. The technology of CAM is one of key technologies of five-axis NC. Based on the platform of HyperMILL, the high speed cutting strategies and paths planning of the integral impeller are discussed. Those strategies and planning reduce loops and steps of cutting and enhance the efficiency and precision cutting. Keywords：HyperMILL；Five-axis NC machining；High-speed NC maching；Integrated Impeller；Free-form surface 插图清单 图 1-1 双转台五轴机床 ...................................................................................... 6 图 1-2 一摆头一转台五轴机床 .......................................................................... 7 图 1-3 双摆头五轴机床 ...................................................................................... 7 图 1-4 五轴数控加工过程 ...............................................................................