台阶端盖注塑模具设计阳说明书.doc

台阶端盖注塑模设计 兰州交通大学毕业设计 PAGE II PAGE 27 台阶端盖注塑模设计 摘 要 台阶端盖是应用广泛的一个塑料制品，需求量较大，因此此次设计主要是针对台阶端盖的模具设计。 经过对塑件的结构性和工艺性分析的比较，最终确定采用注塑成型的方法。设计主要内容包括工艺性设计、模具设计和绘图。工艺性设计包括分型面的选择、型腔数目的确定、注射机的初选等。通过对台阶端盖的结构分析，确定分型面选择在下端最大截面处；塑件要求大批量生产，故设计的模具要有较高的注塑效率，浇注系统要能自动脱模，采用侧浇口自动脱模结构，选择一模四腔的浇注形式。根据塑件体积的计算和浇注系统的估算进行初选注射机，及对注射机进行相关参数校核；模具结构设计是本次设计的主要内容，其内容包含了主流道及分流道的设计与布局、成型零件的设计、冷却系统的设计、推出机构、导向机构定位机构等一系列模具的重要零部件的设计。绘图包括绘制总装图和非标准零件图，非标准零件图包括凸凹模的尺寸公差及形位公差等。 关键词：模具设计；注塑模具；台阶端盖 The design of injection mould for a step end cover parts Abstract Step end cover is a plastic products widely used, its demand is bigger, so the design mainly directes towards the mold design of steps cover. Through a comparative analysis of the structural and process of the plastic parts,the method of injection molding is decided finally.This design mainly includes the process design, mold design and drawing. The design process include the selection of parting surface and the determination of the number of cavity and choosing the injection machine. Through the analysis of the bench end cover structure, the max cross section is located at the lower end of the parting surface; plastic parts is made for mass production, so the efficiency of the injection mold should be higher. gating system automatically release, using automatic demoulding side gate structure, selecting the casting form of a mold four cavity.The selection of injection machine is based on the calculation and pouring system volume of plastic parts, and then to check the injection machine.The design of die structure is the main content, its content contains the sprue and runner design and layout,forming part of the design,cooling system design, launch, the guide mechanism and positioning mechanism and a series of important parts of mold design.Drawing include drawing assembly drawing and non-standard parts,which include die size and geometrical tolerances. Keyword: mould design; injection mold; step end cover 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _To