失误模式与效果分析.ppt

F.M.E.A. -Failure mode and effect analysis -失误模式和效果分析 A effective tool lead to everything 一个有效的工具，百搭 F.M.E.A. Origin 来源: Middle 60’s Aircraft /space industry 飞机航天工业 Reliability 可靠性 Later on 后来: Later 70’s Car industry 汽车工业 Reliability 可靠性 Safety 安全性 Car industry suppliers 汽车零件供应商 Components quality 零件质量 Early 80’s semiconductor industry F.M.E.A. The philosophy behind it (1): FMEA背后的理念 DO IT RIGHT THE FIRST TIME 第一次就做好 F.M.E.A. Avoid 避免 : TRIAL AND ERROR 尝试和失误 Make use of a systematic method for improvement 用系统的方法做改进 The philosophy behind it (2): FMEA背后的理念 F.M.E.A. FAILURE PREVENTION THROUGH TEAMWORK 通过团队合作预防失败 Once we have same vision, we have already achieved half of success 一旦拥有共识，事情已成功一半 The philosophy behind it (3): FMEA背后的理念 F.M.E.A. Concept Design Process Time Resource for problem solving 工作量 纸面 Paper 硬件 Material FMEA Traditional F.M.E.A. 5 Step of F.M.E.A. Process 5 步法 1. What are the goal or function of the activity? 待分析的活动的目标或功能是什么？ 2. How does it operate? 如何运做以达到目标的？ 3. What can go wrong with respect to the goal? 针对目标，会发生什么问题？ 4. What are the weakest points (risk evaluation)? 哪个是最弱点(风险评估）？ 5. What are the action plan? 制定行动计划 F.M.E.A. Format 表格 For last 3 step, we can use the following FMEA format 最后3步，可以填写下列FMEA表格 F.M.E.A. Step 1 What are the goal or function of the activity? 待分析的活动的目标或功能是什么？ Define the goal of the process or solution as detailed as possible 明确过程或方案的目的, 越详细越好 F.M.E.A. How does it operate? 如何运做以达到目标的？ Step 2 Describe in detail how to achieve the goal step by step, like process flow, new product concept, new plan, etc. 详细描述是如何一步一步达到目的的， 例如新的流程，新的产品概念，计划等。 F.M.E.A. Step 3 What can go wrong with respect to the goal? 针对目标，会发生什么问题？ Every people raise the questions what can go wrong by brainstorming during meeting 针对目的，在会议上用头脑 风暴法，指出可能 出错的地方 F.M.E.A. Step 4 What are the weakest points (risk evaluation)? 哪个是最弱点？ Risk风险 = Probability概率 * Severity严重性 Probabil