《陶瓷-金属钎焊接头形式优化与残余应力分析论文》-毕业论文设计（可用）.docVIP

陶瓷/金属钎焊接头形式优化与 上海工程技术大学毕业设计（论文） 残余应力分析 PAGE PAGE 3 摘 要 在陶瓷与金属钎焊的冷却过程中，由于热膨胀系数的不同和接头界面组织不均匀及接头形式的不同，焊后在陶瓷/金属接头处会产生很大的残余应力，严重影响了接头的强度。研究陶瓷/金属接头形式对残余应力大小和分布的影响，寻找合适的钎料层厚度是陶瓷/金属连接中的一个重要问题。 本文采用有限元法(FEM)计算了陶瓷/金属接头中的残余应力场。使用的有限元软件为MARC。数值实验中母材选用材料为1Cr18Ni9Ti不锈钢和SiC陶瓷，钎料采用AgCuTi。计算结果分析表明：对异种材料连接接头而言，对接头有害的较大的残余应力分布在两种热膨胀系数较小的母材靠近焊缝的区域，且其最大值出现在钎料与陶瓷界面沿Z轴方向的中部，并靠近陶瓷侧。因此在分析接头残余应力时，应重点关注此区域内的应力分布。为了研究接头形式优化与残余应力的关系，本文研究了钎料层厚度对接头残余应力的影响，分析钎料厚度不同时，残余应力的变化。结果表明：随着钎料层厚度的增加，接头最大残余拉应力增大，且钎料层厚度在25μm时比较好。 关键词：陶瓷/金属接头，钎焊，残余应力，MARC，钎料厚度 The analysis of the residual stress and the optimization of the form of joints in the brazing of ceramics and metals ABSTRACT In the cooling process of the brazing of ceramics and metals, by the difference of the coefficient of thermal expansion and the organization of joint interface and the form of joint, the high residual stress will appear in the joint between ceramics and metals and also will reduce the strength of joints after brazing. Researching the influence of the residual stress by the form of joints between ceramics and metals, and find the suitable thickness of the solder is an important question in the connection of ceramics and metals. This article is about the calculation of the residual stress in the joints by using the FEM. The using software is MARC. Materials are stainlesses and ceramics, and the solder is Ag-Cu-Ti. The result is the high residual stresses are on the weld near the base metal whose coefficient of thermal expansions are small, and the highest mark appears in the middle of the interface between ceramics and solders near the ceramics. So please pay more attention to this area in the analysis of the residual stress. In order to research the relationship between the optimization of the form of joints an the residual stress, the thickness has been made different, so that it can research the influe