基于仿真试验的物流系统优化方法-烟草科技.PDF

2015 年7 月 烟草科技 Jul. 2015 第48 卷第7 期 Tobacco Science Technology Vol. 48 No. 7 基于仿真实验的物流系统优化方法 * 刀荣贵，吕小波 红塔烟草（集团）有限责任公司，云南省玉溪市红塔区红塔大道118号 653100 摘要：为解决物流系统优化过程中资源浪费、空间受限等问题，以卷烟生产车间废料回收物流系统 优化为例，利用仿真优化关键因素法进行分析。通过计算机仿真软件建立物流系统的仿真模型，收 集数据进行拟合优度检验以获得仿真对象的运行规律，根据运行结果的最小置信区间确定仿真运 行的最佳时长或次数；通过方差分析和帕累托原理选择关键因素，结合等值线图对实验指标分层， 进而确定投入资源最少的最优方案。结果表明，根据关键因素AGV （Automated Guided Vehicle ）数 量和调度方法绘制的等值线图确定的最优指标层是搬运周期27.523 min 以下区域，在该区域选择 投入资源最少的水平（6 台AGV 、1 台翻箱机、调度方法3 ）即为最优方案。该仿真模型切合实际，输 出指标数据准确，系统改善效果显著，满足了精益物流的要求。 关键词：仿真；实验设计；废料回收；物流系统；优化 中图分类号：TS434 文献标志码：B 文章编号：1002-0861（2015 ）07-0081-05 DOI ：10.16135/j.issn 1002-0861 ASimulation-basedOptimizationMethodforLogisticsSystem DAO Ronggui and LÜ Xiaobo* Hongta Tobacco （Group ）Co., Ltd., Yuxi 653100, Yunnan, China Abstract: To solve the problems of resource waste and space limitation in the process of logistics system optimization, the system was analyzed with the key factor method for simulation optimization by taking the logistics system of waste reclaiming in manufacturing department as an example. A logistics system simulation model was established via a simulation software, data were collected for conducting the goodness of fit test to obtain the running rules of the simulated object, and determine the optimum simulation running cycle or times by the minimum confidence interval of running results. Via key factors screening with ANOVA and Pareto principle, and experimental indexes layering by combining with isolines, the optimal plan with the least resource input was determined. The results showed that according to the isolines drawn on the basis of key factors, number of AGV （Automatic Guided Vehicle ）and the way of vehicle marshaling, the optimal ind