超临界流体连续染纱流程与装置研究化工过程机械专业论文.docxVIP

摘要摘要 摘要 摘要 超临界流体染色(Supercritical Fluid Dying，简称“SFD”)是2l世纪最具活力 的绿色染色方法之一，文中首先综述了SFD工艺和装置的研究现状，归纳了SFD 的参数，指出了SFD工艺和核心设备—染纱器所存的问题，并针对存在的问题， 提出了染纱器的设计思想，介绍了染纱器结构的由来，并给出了连续式染纱器的 设计方法。所设计的超临界流体染纱器功能齐全，集染色、清洗浮色于一体，不 仅实现了均匀染色，而且实现了连续化操作，节约了资源，又减少了染色的时间， 易于工业放大。 通过归纳分析目前超临界流体染色工艺及所设计染纱器的特点，确定了动态 染色工艺，给出了染色工艺参数，并给出了整套染色装置的设计方法，包括循环 泵、加热器、冷却器和二氧化碳储罐等设备，确定了各设备的结构尺寸，并进行 了强度校核计算。所确定的动态染色工艺可以涵盖目前市场上绝大多数的织物和 纱线，实现了均匀染色。 将流体穿过筒纱的模型简化为流体穿过多孔介质的二维轴对称模型，建立了 纱仓流场数值模拟的计算模型，并利用FLUENT软件自带的多孔介质模型对纱仓 流场进行了数值模拟，找出了影响纱仓流场的各个因素，确定了流体分布器的结 构：开孔直径5mm、开孔率0．6。在流场模拟结果的基础上，将开孑L均布的筒管改 为轴向上开孔率不同的五段式筒管，并设计了正交试验，得到了最优的筒管开孔 情况，即筒管各段的开孔率分别为0．5、0．1、O．3、0．1和0．4。所取得的模拟结果， 为纱仓结构的优化提供了依据。 关键词超临界流体；染纱工艺：染纱器；数值模拟；纱仓优化 山东大学硕士学何论文ABSTRACT 山东大学硕士学何论文 ABSTRACT Supercritical fluid dyeing(SFD)is one of the most vigorous green dyeing in 2 1啦 century．The general situation of the equipment and process of SFD is summarized in this paper,the parameters of SFD—Process are induced，and existing problems of SFD-Process and yam—dyeing equipment which is the key equipment are pointed out． Concerning the existing problems，design idea of yam-dyeing equipment is pointed out, and design method of continuous equipment of yam-dyeing is put forward．The function of continuous supercritical fluid yam-dyeing is complete，for it combines dyeing诵m cleaning．The equipment Can realize not only continuous operation but also level dyeing which result in saving resource and reducing dyeing time． By summarizing and analyzing the characteristics of SFD·Process and the continuous yam-dyeing equipment，dynamic process is determined，dyeing parameters are given out，design method of the whole device including of the circulating pump，the heater,the cooler,the tank for C02 and SO on is pointed out，structural sizes of the equipments are given out，and strength of the equipment is checked．The dynamic process Can be use of dyeing most of fabrics in market． Supercritical fluid flow through yam packages is modeled as 2·D，axisymmetric flow through porous media,a