高速旋转电弧传感焊接系统理论数学模型分析.pdfVIP

ABSTRACT MSC.ADAMS software the novel rotating arc sensor simulation is acted, and the results verify that the rotating arc sensor structure is valid and reliable. Based on the welding system with high accuracy double-axis robot and rotating arc sensor, rotating arc sensor theoretical model and PID control strategy, the virtual prototype of weld seam tracking integrated control simulation model is established with the character plane method to get weld seam deviation and adjusting PID parameters to control the double-axis motion platform, the weld seam tracking system is simulated. This simulation strategy contribute a new idea for enhancing welding automation level, and meanwhile verify that rotating arc sensor mathematical model provides theoretical platform for welding seam deviation recognition. Finally, the actual welding experiments are acted under deviation value given premise, gathering and filtering welding current signal, compared to rotating arc sensor in welding system established in this article is verified the correctness of the model. Measurement accuracy using the character plane method identifying weld seam deviation is analyzed, without consideration of molten pool shape the average error of its recognition is 0.1002 mm, with consideration of molten pool shape is 0.0378 mm. Its accuracy is to meet actual requirements and three-dimensional reconstruction of molten pool shape in this article is verified correct and realistic. Simulation and experimental results both prove the effectiveness of the work of this research. Key words: rotating arc weld