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ABSTRACT
As one of the main methods to obtain better optical surface, polishing has been a major research on optical surfacing. Non-contacted polishing has some advantages such as micro removal and high machining precision, but the low processing efficiency has always been the restriction of its development. Based on the CCOS, the disc hydrodynamic polishing was proposed, instead of point/line type process. The basic theory of the method was studied, the research route and method was proposed.
Firstly, the distribution of working pressure and removal function in CCOS were studied with the planetary motion mode. The impact of different wear loss on the working function has also been discussed, one preliminary conclusion has been obtained the wear loss has a great influence on the shape and intensity of removal function, the relationship between wear loss and removal function was established.
Secondly, a typical model of the process was established, the removal function at fixed point was established by ICEM/FLUENT simulation and MATLAB numerical analysis, the optimization of the removal function was executed by planet motion and cumulative time-sharing synthesis, the practical removal function was established, which was very close to the ideal removal function.
Thirdly, taking the tending gene as the evaluation criteria of the center tendency and the scatter factor of the rotation symmetry, the effects of eccentricity and the number of timeshare synthesis on the two indicators have been discussed.
Finally, the matrix method was taken for solving the dwell time. Tikhonov regularization and similar iterative were used to solve the matrix equation. The influence of stepping pitch on the methods was simulated. The results showed the intensive pitch can make a better accuracy in the similar iterative method, while a worse accuracy in the Tikhonov regularization possibly.
This paper provided a theoretical basis for the research on disc polishing process, a technical r
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