金属薄材超声波水洗工艺的研究-材料工程专业论文.docxVIP

摘要摘 摘要 摘 要 手机和电脑等产品越束越多地应用薄材会属冲压件外壳或接插件。 这些零件在清洗阶段有如下特点和难点：(1)零件用料薄、产品形状复 杂和成形工艺复杂等因素导致冲压件内应力大、且极不均匀，清洗时应 力重新释放分配，很容易使冲压件变形；(2)成形中使用的保护膜和冲 压润滑剂等材料新颖、变化多，甚至尚处在尝试阶段，难以有成熟的清 洗工艺和参考资料；(3)清洗时传送和存放容易造成应力释放变形，积 压和碰撞也易导致变形和表面损伤等。本文主要研究该类零件的清洗技 术，主要工作和结论有： 在综合效益评价和超声波水洗原理及技术分析的基础上，得出了该 类零件以超声波水清沈最佳，确定出了清洗微观机制是空穴爆破为主， 污垢解离和超声搅拌为辅，以此为依据确定了超声波频率(28～100kHz) 等清洗工艺参数。 分析和设计了薄材超声波水洗系统、装置和工艺，结合试验和生产 实践，建立了清洗生产线，实现了批量生产。以手机外壳为例，清洗流 程是：上料一手动／自动分槽超声波清洗一自来水加温加压喷淋一溢流一 自来水喷淋一纯水加压喷淋3组一风刀脱水一烘干4组一下料。 详细分析和总结了钛、铝、铜和不锈钢等材料薄件的清洗工艺，得 出了不锈钢件清洗防止应力致变形，钛、铝件清洗防止白点和划伤，清 洗前后续工序对清洗工艺的影响等工艺关键技术； 本文最后还总结了纯水制造工艺设计及设备保养要点。 关键词 薄材；物理清洗；化学清沈；超声波清沈；纯水清洗～ 西北T业大学T稃舰十学付沦文Abstract 西北T业大学T稃舰十学付沦文 Abstract Enclosure and connector of Mobile Phone，Personal Computer，Note Book and other 3-C products are increasingly made of thin metallic sheet． During the cleaning process of these parts，there are some characteristics and difficulties：(1)High internal residual stress releases during cleaning and causes the part severe distortion，because of the thin sheet material， complicated shape and process．high-demand of cleaning quality etc．．(2) Protective film and lube used for thin metallic sheet are novel，various，even in testing period，which are hard challenge to clean and of non mature datum for reference．(3)Transfer and storage in cleaning process will also lead stress release and part distortion，overstock and hit can easily result in distortion and surface damniflcation as well．The paper studies the technique for the cleaning of these parts．The main work and conclusions are： Through integrated theory analysis，technology tests and practice，the paper concludes that ultrasonic water cleaning is the optimal choice for these parts．The mechanism and principle for the technical selection of ultrasonic water cleaning mainly relies on the blow up of ultrasonic bubble， assistant with ultrasonic mixing and smear decomposing resulted from ultrasonic energy．The proper ultrasonic frequency for the cleaning is 28-1 00kHz． This paper anal