High-SpeedProcessingofStretchFilm拉伸缠绕膜的高速生产-tappi.PDF

High-Speed Processing of Stretch Film 拉伸缠绕膜的高速生产 Andrew Sun 孙志良 Agenda 内容 • Film profile control 膜厚的控制 • Flat film presented to winder • Techniques and features for high speed processing 高速生产技术和特点 • Machine design for efficient processing 高效生产设备的设计 Excellent Film Profile 优越的膜厚控制 • Melt stability of pressure and temperature from Screw Design affected by… 为熔体压力和温度的稳定性而设计的螺杆由以下因素而受到影响 – Design of refeed system 加料系统的设计 – Temperature control system 温控系统 – Process Conditions 加工条件 – Properly sized extruders 适当的尺寸的挤出机 – Properly sized melt pipe bore and feed block channels 适当的尺寸的熔体管和集料块的流道 – Properly designed die manifold 合理设计的模头流道 Film Profile Control 膜厚控制 • Key is pressure and temperature stability from screw design 由螺杆设计所决定的温度和压力的稳定性是关键 Head 2820 2800 Pressure 2780 模头压力 2760 (psi) 0 1 2 3 4 5 6 7 8 9 10 *Temperature variation within 2°F 温度波动在2°F Melt 398 397 Temp 396 395 394 (F) 0 1 2 3 4 5 6 7 8 9 10 *Pressure variation within +/- 1% 压力波动在+/- 1% Time (seconds) Cross Channel Melt Temperature Stability 横向熔体温度稳定性 Pressure Stability 压力稳定性 Transfer Pipes 熔体管道 Short Transfer Pipes 短的熔体输送管 Low Pressure Drop 较小的压力降 Heavy Wall Pipe 较厚的管道壁 Simulated Feedpipe design 模拟的熔体管道设计 Shear Rate 剪切率 Velocity 速度 Total Stress