基于铣刀角度的薄壁件铣削变形控制技术-航空宇航制造工程专业论文.docxVIP

II II Abstract Among the aerospace industrial products, thin-walled parts are used commonly because of its excellent characteristics. These thin-walled parts have complex structure, high precision, and also because of the weak rigidity, the cutting force in the cutting prone machining deformation, resulting in thick under the thin wall thickness and size tolerance, it is difficult to control the workpiece machining accuracy, and the machined parts may not be up to the quality indicators. Therefore, it is of great significance to effectively control the processing of the workpiece deformation in aviation industry. During the operation of thin-walled workpiece, the tool parameter has a significant impact on the size of the cutting force, milling thermal deformation and surface microscopic quality. The deformation law of workpiece which is caused by single tool angle can be obtained by finite element method, and the deformation law of workpiece caused by multiple tool angles can be predicted by the method of artificial neural network. In this paper, the cutter angle milling distortion of thin-walled parts are studied by finite element technology, combining with modern cutting theory, artificial neural networks, mathematical modeling and other methods. We also use genetic algorithm to optimize the milling angle. The main research as follows: Analysis of the elastic-plastic model which based on the thermal coupling. Milling finite element simulation, first we need a powerful numerical software ABAQUS, also need to study the key technologies in the simulation, and then it will reflect the actual process. Use three-dimensional modeling software CATIA to make a cutter model, then import it to ABAQUS finite element software to establish a three-dimensional simulation model of the thin-walled parts processing. And use this model to simulate the milling process of 7050-T7451 aviation aluminum alloy thin-walled parts which is based on thermal coupling. The comparison of the sim