光固化快速成型的理论、技术及应用研究-机械电子工程专业论文.docxVIP

博士学位论文 博士学位论文 光周化快速成型的理论、技术及应用研究 摘要 光固化快速成型(Rapid Prototyping：RP)系统一般体积过大、投资巨大、零件制 造成本及系统运行费用昂贵，这严重阻碍了该种先进技术及系统的推广与应用。在全 面了解市场需求的前提下，开发小体积、低成本的光固化RP系统使其和谐地成为办 公设备、甚至走入家庭是本文研究工作的背景。 从理论上统一描述了所有RP的成型过程，推导出普通紫外光与树脂作用过程的 关系公式，首次配制了纤维一树脂复合材料，并进行了其相关性能的测试与预测；为 揭示RP零件变形的本质，提出研究RP零件的层内应力及层I铷应力的新内容及其新 方法，根据理论分析的结论，指出减小或消除零件变形及抑制分层破坏的措施，并对 零件的精度进行了理论和实验研究；深入探讨了光固化快速成型中涉及的光学理论与 技术，开发出小体积、低成本的新型光固化RP用光学系统；介绍了研制的台式低成 本快速成型系统的结构、功能及基于参数管理数据库的台式RP集成软件系统，对该 台式RP系统进行了性能测试。论文研究的理论与技术可推广及应用到其它RP工艺 中。 关键词：快速成型，光固化快速成型，台式快速成型系统，应力，精度，变芯径光纤 数据库 博E学位论文 博E学位论文 光固化快速成型的理论、技术及应用研究 Abstract Most Rapid Prototyping(RP)systems based on Stereolithography(SL)process have the following disadvantages：bulkyexpensive，and requiring a large expenditure So the advanced technology and its system are restricted to be popularized．After acquainting with market requirements，a new RP system，which is small volume and low price．is developed and pushed into the market，even into office and home．It’s targeted for the paper． Some underdeveloped theories，such as description of all RP processes in theory’ mechanism of solidified resin exposed by UV light，are researched．A new SL material，that is，fiber-resin composites is investigated．The relationship of stress and strain，which lies in the layer and between layers，is deduced based on composites micromechanics theory to explain the reason ofpart distortion．Some measures are employed to minish distortion and avoid delamination．The accuracy of SL part is also discussed．A new optical subsystem based on optical theories and technologies of SL process is designed．Desktop Rapid Prototyping System(DRPS)，which has small volume and low price，is developed．Its structure，function，Parameter Management Database and performance testing are introduced．Above theories and technologies can be applied in other RP processes Keywords：Rapid Prototyping，Stereolithography，Desktop Rapid Prototyping System stress，accurac y’Tapered Optical Fiber’database 博士学位论文 博士学位论文 光固化快速成型的理论、技术及应用研究 论文