地下空间与工程学报-中国铸造装备与技术.DOC

? 2 ? 地下空间与工程学报 2010年 第x卷 第x期 张晓清，等：软土叠交隧道全寿命周期绿色管理综合评价研究 ? PAGE 4 ? 收稿日期：2018-1-30 作者简介：梅晓宇(1979-)，男，研究生，高级工程师，主要从事膈膜油缸的结构设计与自动化控制方面的研究。E-mail: 543739851@ 基金项目： 膈膜油缸快速加压过程的数值仿真与实验研究 梅晓宇1，2，项福保2，姜涛1 同济大学 机械与能源工程学院，上海 201804；2. 宁波通用塑料机械制造有限公司，宁波 315155） 摘要：针对二板机合模机构高压锁模泄漏及开模冲击的问题，提出一种改进方案。采用膈膜式油缸增压单元，取代目前纯液压式的增压方式。建立膈膜油缸高压锁模及开模的数学模型，并对快速加压过程进行数值仿真，通过实验数据对理论结果做出验证。利用膈膜油缸可以密闭高压油的特点，解决增压单元经常漏油的问题，通过寻求最佳背压点及斜率的控制方式，协调开模响应和开模冲击的关系。研究表明，基于目前的二板机控制设备，可以实现对膈膜油缸的控制，在解决锁模单元漏油和开模冲击的问题上有实用价值。 关键词：二板机；合模机构；膈膜油缸；开模冲击；锁模泄漏 中图分类号：TH3 文献标识码：A 文章编号： Numerical simulation and experimental study on rapid compression process of diaphragm oil cylinder MEI Xiaoyu1, 2, XIANG Fubao2, JIANG Tao1 (1. College of Mechanical Engineering, Tongji University, Shanghai 201804, China; 2. Ningbo Tongyong Plastic Machinery Manufacturing Co., Ltd., Ningbo 315155, China) Abstract：In view of the problem of leakage of high pressure mode lock and the impact of die opening in the clamping mechanism of the two plate machine, an improved scheme is proposed. The supercharging unit of diaphragm type oil cylinder is adopted to replace the current pure hydraulic pressurization mode. A mathematical model of high pressure mode locking and die opening for diaphragm oil cylinder is established, and the numerical simulation of fast compression process is carried out, and the theoretical results are verified by experimental data. The diaphragm cylinder can be closed to the high pressure oil, solve the problem of oil leakage often booster unit, by controlling the optimal back pressure and slope, coordinate the relationship between the response and the impact of mold. The research shows that the control of diaphragm oil cylinder can be realized based on the current control system of the second board machine, which has practical value in solving the problem of oil leakage and open die