夹送辊堆焊技术研究-机械工程专业论文.docxVIP

AbstlactTlTLE：TECHNICAL Abstlact TlTLE：TECHNICAL RESEARCH ON PlNCH ROLLER 0F SURFACING WELDING Major：Mechanical Engineering Name：Lihua WANG s‘gnature：半Signature：』!丛塑幽 Supervisor：Prof．Yan LI Abstract Pinch roll is龃important transmission part of roll steel equipmerit．Many countries use surfacing welding to make pinch roll．surfacing welding for pinch rolls is similar with surfacing welding for hot rolls．Since the surfacing welding filler materials contain high carbon equivalent with high hardness and low plasticity,it is very easy to produce cold cracks and hot cracks in welding,especially hot cracks，it Call affect the quality of pinch roller surfacing welding．Therefore，this paper mainly c．oncelll on the study and how to eliminate cracks． This paper studies the cracking resistances of pinch roll．and analysis the preheating surfacing welding of pinch rolls in different temperatures．It also analyses the causes of cold crack and hot crack，Besides，it studies the influences ofpreheating and intermediate layers on cold crack and hot crack，and proofs it experimentally．Control specific factor during production,in order to eliminate cracks ofwelding layer and improve the quality ofproducts． Through cracking resistance experiments of Soudokay25＆_-SA welding wire／RECORD SA flux and CrWNiMnSi welding wire／SJ6—1 flux，this paper proves that the latter is better than the former．Also，by using superior low S、P of H09Mn welding wire and SJ204 flux to CalTy out intermediate layers Can prevent hot cracks；Through analysis and c)【p盯iments ofthe influence which dilution ratio on chemical components and cracking resistance，it proves that overlapping coefficient is a key factor of surfacing welding layers dilution ratio．The results show that the key factors of affect hot crack are dilution ratio，impurity elements and stress condition．Meanwhile，it also tell us that when the weld bead overlapping rate is 50％，the dilution rate is low，and the weld formation is better． According to the research res