空间多位置旋转电弧窄间隙焊接技术研究-材料加工工程专业毕业论文.docxVIP

哈尔滨工业大学工学硕士学位论文 哈尔滨工业大学工学硕士学位论文 哈尔滨工业大学工学硕士学位论文 哈尔滨工业大学工学硕士学位论文 - - PAGE IV - - - III - Abstract A large number of applications of thick-walled pipe and large steel structure require higher demand for welding in engineering. Normally in field operations, the large pipe should be fixed, which is need to be welded by a moving welding torch in all-position. This dissertation is aimed to study how to apply the rotating arc narrow-gap welding technology to the four typical spatial location in the pipe automatic welding. This dissertation had studied the influence that the wire feed speed, torch angle, the CO2 content of the protective gas, the rotation frequency, welding speed, the width of the groove when using vertical(3 oclock) welding had on the shape of the bead, the results show that the change of process parameters does not change the lack of fusion defect on the right angles region of both sides of I-shaped groove, but the U-shaped groove can eliminate the lack of fusion defects, which obtains the 30mm thick multi-layer bead that has good forming surface and has not internal defects. The dissertation had studied arc shape and the welding pool in different conditions of parameter through high-speed camera system and had analyzed the reasons of the lack of fusion defects in I-shaped groove. The dissertation had studied what effect the wire feed speed, torch angle, the CO2 content of the protective gas, the rotation frequency, welding speed on the welding bead when using 45° welding of 4:30 direction position and 45° welding of 1:30 directions position, and compare difference of both welding methods in aspect of the welding pool forced and welding craft. The results show that the adaptability of 45° welding of 1:30 direction positions parameters is better and 45° welding of 4:30 direction position is more sensitive to changes in the parameters. This dissertation had analyzed the reason of 45° welding of 4:30 direction position is sensitive to parameter changes and