流体动压非接触式机械密封在高速泵上的开发应用-机械工程专业论文.docxVIP

北京化：l：人学I=程硕士研究生学位论文流体动压非接触式机械密封在高速泵上的开发应用 北京化：l：人学I=程硕士研究生学位论文 流体动压非接触式机械密封在高速泵上的开发应用 摘 要 GA一451高速泵是从美国SUNDSTRLAND公司进口单级泵，其工艺介质侧 泵轴密封和轴承密封采用的均是国外进口的接触式机械密封。从2000年6 月投用至今共出现6次机械密封损坏，而且随着时间的持续，密封的使用 周期逐渐缩短，密封失效主要是由于密封面出现结焦和进入固体杂质、弹 簧失效及密封面磨损。 本文首先采用有限元数值计算方法对原接触式机械密封进行了变形分 析，得知密封失效的主要原因：由于高Pv值，密封摩擦热很高，端面温升 很高，产生了很高的温度梯度，导致密封环产生了相当大的热变形；密封 环的热变形使密封环局部接触，造成过度摩擦磨损而使密封环失效，密封 介质大量泄漏。其次，借助流体动压润滑理论，结合高速泵具体的工艺条 件，研制开发出非接触式机械密封，并利用先进的精密加工工艺，加工出工 业应用密封产品。采用有限单元法对非接触式机械密封进行了理论分析， 在多功能高参数密封实验装置上对其进行了性能研究工作，充分证明新型 非接触式机械密封在工况范围内具有优良的密封性能和抗干扰能力。 把自主研制开发的新型非接触式机械密封应用到高速泵上，并一次性 开车成功，从根本上解决了轴封泄漏问题，保证了机组的长周期安全运行， 并产生了可观的经济效益。 关键词：高速泵，接触式机械密封，非接触式机械密封，失效分析， 密封性能 北京化：l：人学I=程硕士研究生学位论文Development 北京化：l：人学I=程硕士研究生学位论文 Development and Application of Hydrodynamic Non—contacting Mechanical Seal On High Speed Pump ABSTRACT The high—speed pump GA-45 1 means single pump of American SUNDSTRLAND Company,and the shaft seals for sealing WOrking medium and bearing seal contacting mechanical seals imported from abroad．Six failures of mechanical seal have been happened since June．2000．The working period of mechanical seals becomes shorter with time owing to the intrusion of solid particles，the failure of springs and the serious wear of sealing faces． The deformation of original contacting mechanical seal is calculated using FEM(Finite Element Method)and the main of the serious wear of mechanical seals iS clear in this thesis．The high pressure and high rotating speed great frictional heat and high face temperature rise，which produces high temperature grade and great thermal deformation．The mechanical face seals locally contact due tO the thermal deformation of seal rings and bring excessive friction and wear,which lcads to great leakage of the sealing medium and failure of the mechanical seal．On the basis of“hydrodynamic lubrication theory”and the operational conditions of the high speed pump，the non。contacting mechanical seal iS designed and the industrial sealing products produced with modem pr