《自熔性合金感应重熔涂层的磨损性能研究》【毕业设计论文】.docVIP

PAGE 摘 要 本文采用冷态涂敷方法，用水玻璃和松香作黏结剂，在45钢表面涂敷了镍基自熔性合金粉末Ni60和Ni60+WC25，利用炉内加热和感应加热的方法对涂层进行了重熔处理，并对重熔试样进行了销盘式磨粒磨损实验；对重熔涂层进行了显微硬度分析和金相组织分析，利用扫描电子显微镜(SEM)对涂层磨损后的形貌进行了分析。结果表明：重熔涂层具有很高的耐磨性，明显高于T10钢淬火后的试样；Ni60+WC重熔涂层的耐磨性稍高于Ni60重熔涂层；感应重熔涂层的耐磨性要高于炉内重熔的涂层；用松香作黏结剂的涂层稍高于用水玻璃作黏结剂的涂层；重熔涂层磨损表面的SEM形貌表明磨损属于磨粒磨损。 关键词：自熔性合金，感应重熔涂层，炉内重熔涂层，镍基WC，磨粒磨损 Abstract Nickel base self-fluxed alloy powder Ni60 and Ni60+WC25 are spreaded on the surface of 45 steel by cold-state coating technique has been shown in this paper，the bonding agents use water glass and rosin，and the coatings are remelted using furnace and induction heating methods，the wear-resistant of the remelting coatings are investigated by the abrasive wear machine. The hardness and microstructure of the coatings are also analzyed，the worn surface morphology of the coatings are observed by electron scanning microscope(SEM). The results indicate that the remelting coatings have very high wear-resistant，and apparently higher than the quenched T10 sample. The wear-resistant of Ni60+WC25 remelting coatings are better than that of Ni60 coatings，and the induction remelting coatings are better than that of the furnace remelting coatings，also the remelting coatings of rosin bonding agents are better than that of water glass bonding agents coatings. The SEM morphology of the worn surface shown it belongs to abrasive wear. Keywords：self-fluxed alloy, induction remelting coatings, furnace remelting coatings，WC nickel base，abrasive wear 目 录 第一章 概论1 1.1 课题背景及意义1 1.2 本课题及相关领域的国内外现状及发展1 1.2.1 金属表面涂层强化发展现状1 1.2.2 重熔方式简介2 1.2.3 重熔涂层的研究现状及发展4 1.3 主要研究内容5 第二章 实验方法6 2.1 实验所用材料6 2.1.1 自熔性合金粉末6 2.1.2 实验所用自熔性合金粉末的基本特性7 2.1.3 基体材料7 2.1.4 冷涂涂层所用黏结剂材料8 2.1.5 磨损实验所用试样8 2.2 实验方法8 2.2.1 预处理8 2.2.2 涂层的预制备8 2.2.3 炉内重熔9 2.2.4 感应重熔9 2.2.5 磨损实验9 2.3 实验设备10 第三章 实验结果及分析11 3.1 涂层磨损实验结果11 3.1.1 涂层随时间变化的磨损曲线11 3.1.2 涂层随载荷变化的磨损曲线16 3.2 涂层磨损形貌分析16 第四章 结 论18 致谢19 附录20 参考文献21 第1章 概 论 1.1 课题背景及意义 表面工程技术是适应工业生产当中对于机件表面的特殊需求而产生的。因为对于在各种条件下使用的机械构件，无论是磨损还是腐蚀，大都是从机件的表面开始的，有的甚至