IE线平衡改善培训教材.ppt

Whenareyougoingtofinishyourjob???? Ihavebeenwaitingsolong!!!!!!!!!你到底要在什麼時間才能做完,我要等到什麼時候? ;Line Balancing;Cycle Time = 6 second Line Balance = (4+5+3+3+4+6+5+4+4+3+3+6+2) / (6X13) = 66.66%;Cycle Time = 6 second Line Balance = (4+5+6+4+6+5+4+4+3+3+6+2) / (6X12) = 72.20%;Cycle Time = 6 second Line Balance = (4+5+6+4+6+5+4+4+6+6+2) / (6X11) = 78.80%;Cycle Time = 5 second Line Balance = (5+5+5+5+5+5+4+5+5+5+3) / (5X11) = 94.50%;Cycle Time = 4 second Line Balance = (4+4+4+4+4+4+4+4+4+4+4) / (4X13) = 100%;Conveyor speed is too much faster than operators’ ability. 如果傳送帶的速度遠遠快於作業員的作業能力 1. Too much WIP at the bottle neck station. 在瓶頸站將堆積過多的WIP 2. Operators lack concentration Waste time to wait for the coming product or pull the product from the line instead of completing the product in hand. 作業員無法專心作業。等待材料及從正在作業的產品中分心以拿取線上流過的材料。;3. Quality Problem 品質問題 3.1 Incomplete Process 制程不完善 - Insufficient parts 作業不全 - Parts not properly inserted 材料未適當裝插 - Wrong part being inserted 插件錯件 - Wrong side is being inserted 插件反向 - Not all required points are inspected 檢查不完備 - Did not correctly choose the Select Switch 按錯測試鍵 - Did not put all Labels or wrongly placed. 未全面貼放標籤或錯貼 - etc.; 3.2 Defects 不良 - Damage and dirty 破損及污漬 - Scratches 刮傷 - Label scratches 標籤不良等 etc. 4. Inspectors need to repair the defects, thus causing additional time. 作業員修復不良品將花費多