刀具的基本知识和认知.pptVIP

When using a solid carbide end mill to make a channel cut, consider the following: In order to maintain good size control and accurate channel location, use single angle (TG) collet chuck or powergrip milling chuck. To avoid re-cutting, good chip evacuation, is more critical when using carbide than when applying H.S.S. When using an indexable end mill to make the channel cut, consider the following: Adequate coolant and/or air flow is essential to avoid re-cutting chips. Most indexable end mills are limited in flute length, so going beyond this length will require secondary finishing of the side walls or multiple passes to achieve axial depth. Let use an indexable end mill to produce the channel in our workpiece. ? Reliable and repeatable ? Eliminates regrinding and resetting ? Use of high productivity ?grades. Ref. pages 37 and 38 in Handbook Our fourth operation is lot Milling. ? What is the difference between channel milling and slotting? Nothing! ? The part does not know the difference. The process has just changed to accommodate the machine, the fixturing and the part configuration. ? Why are we using a slotting cutter and not an end mill? ? We have a vertical spindle machine and this slot is at 90?to the spindle. ? Part cannot be indexed to properly present an end mill to the part. ? We want to machine the part completely in one set-up. ? The two cutters from which wel be selecting are: H.S.S. (High Speed Steel) Carbide indexable ? Review cutter nomenclature ?Diameter Axial = width of cut ?Stagger tooth ?Width Radial = depth of cut ?Hub ?Add pitch ?Arbor hole ?Keyways - more details in application section. ?Max. DOC = diameter of cutter minus (-) the hub diameter ? Keyways are staggered. To be used to stagger the cutting edges when (2) two or more cutters are on the same arbor (Detailed explanation in the applications section). ? Manual machine ?arbor mount; how we would normally see a slotting cutter used and