注塑成型介绍.pptxVIP

eGEAM PlasticsINJECTION MOLDING注射模塑技术GE塑料提供非常广泛的工程塑料选择= 由 GE 塑料生产 LCPXenoy*树脂impact resistancechemical resistancePEIPSOPPS高性能Ultem* 树脂heat resistancePEI/PCPPO/PAPBT工程级PC/PBTPCPOMPPOPAPC/ABSPC/ASAASAPETABSPP普通级Lexan*树脂impact resistancePSPEPVCNoryl*树脂impact resistancehydrolytic stabilityprocessability结晶性 无定形Cycolac*树脂colorability and visualfxInjection Molding Introduction注塑成型介绍Material 材料Tooling 模具GOODPART好产品Design设计Processing 工艺生产速度高可以大批量生产人工成本低容易自动化2次加工量小可以生产很小的零件废品损失小尺寸变化小Molded-in Inserts AvailableGlass, Carbon, etc. FillersComplex Part CapabilityGood Decoration Possible注塑成型介绍注塑成型优点Injection Molding IntroductionDisadvantages of Injection MoldingTooling Costs are HighHigh Machinery and Auxiliary CostsHigh Pressure ProcessLimited Large Part CapabilityInjection Molding EquipmentEquipment设备Injection Molding EquipmentClamp UnitScrew BarrelInjection UnitInjection Molding EquipmentThe Injection UnitProvides Injection and Packing PressureProvides Torque to Turn the ScrewThe Screw BarrelMelting and Homogenizing the ResinInjection of the Plastic Into the MoldInjection Molding EquipmentThe Clamping UnitOpen and Closes MoldHolds the Mold Closed During InjectionCools and Solidifies PartInjection Molding EquipmentClamping MechanismsDouble Toggle Clamping SystemInjection Molding EquipmentClamping MechanismsHydraulic Clamping SystemInjection Molding EquipmentMACHINE SHOT SIZE 机器注射容量Part Weight = 30 - 80 % of Machine Shot Size制件重量 = 30 - 80 % 机器注射容量Optimal Part Weight = 40 ~ 60 % of Machine Shot Size制件重量 = 40- 60 % 机器注射容量Injection Molding EquipmentCLAMP SIZE 锁模力Material Selection选料Projected Area投影面积 3~5吨/平方英寸Part Design产品设计Wall Thickness壁厚Flow Length流动长度Injection Pressure Speed注射压力和速度Uniform Plasticizing 均匀塑化Less Pressure Loss 低压力损耗Faster Cycles 更快成型周期Uniform Stock Temperature 均匀储料温度Streamlined Melt Flow 线性熔融流动Injection Molding EquipmentScrew Type Machines Are Recommended推荐采用的螺杆类型Injection Molding Equipmenthfhm DTransition过渡Metering计量Feed进料LScrew and Cylinder Design