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Design of precision angular indexing system for calibration of rotary tables?
Mechatronics Manufacturing Center, Samsung Electronics Co. LTD., Suwon-city, 443-742, Korea
Abstract
The indexing table was developed for angle measurements on machine tools. The measuring techniques, which have been reviewed in this paper, are currently available in manufacturing engineering to calibrate the angle measurement. The measuring principles of each equipment are outlined and their capabilities are also discussed. The new indexing table using 6 points kinematic concept and employing ball and vee grooves location was designed and manufactured to calibrate angle errors of rotary tables using a laser interferometer. The manufacturing method was evaluated to manufacture the accurate vee grooves. A special cam was designed and manufactured to trans-late rotation movement into lift-up and rotation movement. A CNC machining centre and indexing head were used to manufacture the cam. All parts of the new indexing table were manufactured with a manufacturing tolerance according to drawings, squareness and paral-lelism checked to obey the 6 points kinematic concept. Also these factors controlled the repeatability of the new indexing table. After installing the new indexing table, the performance was evaluated using rotary table operating in both the horizontal and vertical orienta-tions.
1. Introduction
Many types of indexing tables appear in industry. These in-dexing tables have recently become an increasing necessity for improving the precision and accuracy of angle measure-ment, and circle dividing in various fields of science and tech-nology. Most indexing tables use a HIRTH coupling, worm and wormwheel, or a grating disc. The manufacturing process together with the requirements for precision is very difficult. Consequently these indexing tables are expensive and usually used for manufacturing purpose of rotating.
To calibrate these indexing tables, a polygon and a
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