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Automated cutting tool selection and cutting tool sequenceoptimisation for rotational parts
Ali Orala,* M. Cemal Cakir
Mechanical Engineering Department, Uludag University, Bursa, Turkey
Abstract:
The aim of this work is to define computer-aided optimum operation and tool sequences that are to be used in Generative Process Planning System developed for rotational parts. The software developed for this purpose has a modular structure. Cutting tools are selected automatically using the machinability data, workpiece feature information, machine tool data, workholding method and the set-up number. An optimum tool sequence is characterised by a minimum number of tool changes and minimum tool travel time. Tool and operation sequence for minimum tool change are optimised with a developed optimisation method that is based on “Rank“Order Clustering’2003 Elsevier Ltd. All rights reserved.
Keywords:
Computer-aided process planning; Tool selection; Operation sequence; Tool sequence; Optimisation.
1. Introduction
The first step and one of the main objectives of a computer integrated manufacturing system is to integrate
the computer-aided design (CAD) and computeraided
manufacturing (CAM) components. The total integration of these two components into a common
environment CAD/CAM is still under development.
Many of the major developments have been uncoordinated
and there is a great deal of overlap in terms of their intended functions. For example, the present CAD/CAM systems have their strength in geometrical
definition, i.e., CAD component and CAM is mostly limited to CNC programming. Other important intermediate
elements such as process planning are not included. This is due to the fact that the numerical
information generated by a CAD system is not sufficient
for process planning. Computer-aided process planning
systems available in the market are incomplete and
limited when compared to the number of CAD and
CAM systems available [1].
Process planning is an activity, which
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