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Design = 3 to 4 months Brooks Brothers Fabric Mill Sample Room Sub Materials Transit Garment Factory Esquel Sales Manufacture Presentation samples Sample Approvals Fabric production Garment Production 30 Days EGM 30 Days WY 7Days Trial Weave PV show Tech Pack 30Days 120 Days 30 days Plain weave 45 days dobby Transit 8 Days Order Threads Interlining 4 Days Esquel Merchandise. support Esquel Accessories Dvlpment 90-120 days 71 days 49 days Total CT = 255 to 285 Days Brooks Brothers Esquel Enterprises Process Map (Level 1) - Normal Order Fabric (t/w) Price Approvals 7 Days Approvals Thread Interlining Transit 8 Days 3 Days Clarify Tech Pack 8 Days Processing time 5 Days 45 days Processing time 4 Days Transit 3 Days 3 Days Production = 5 to 6 months Baseline CTs Transit WYAT = 5 Days EGM = 15 Days Measurements Measurements ? Measurements are necessary to “keep score” ? e.g. how can we determine if we are making improvements unless we have well defined and meaningful measurements ? Measurements must be simple, easy to understand and an accurate measure of the process ? Measurements should not be “corruptible” ? Time and First Pass Yield are the best measurements Static and Dynamic Cycle Times ? Cycle Times have specific start and stop times. ? Cycle Time is a basic measure of process effectiveness and a good indicator of the discipline and order within a process. ? One must differentiate between Static and Dynamic cycle time: ? Static Cycle Time (sCT) is a summary of past actions (history). It is a lagging indicator and is usually applied to processes that change slowly. ? Dynamic Cycle Time (dCT) is the present “pulse rate” of a process and, thus, a leading (predictive) indicator. Static Cycle Time Measurement ? Static cycle time is the historical measure of cycle time based on analysis of individual outputs of a process. ? Static cycle time is a lagging indicator because it reports results aft