世界级制造系统工具培训课件-World Class Manufacturing Tools training-Changsha.pptxVIP

World Class ManufacturingSystem;Ground Rules 课堂规则;;FCA Production System FCA生产系统; WCM?;We want to be World-Class Manufacturer where 我们希望成为这样的世界级制造商： Awareness of Safety is an essential value. 安全意识是基石 The voice of the customer is heard in the workshop. 从车间，听到顾客之声 Leaders have a passion for standards. 领导者对于标准的追求（激情） No form of waste is accepted. 任何形式的浪费都是不可接受的 Methods are applied strictly and tenaciously. 严格，坚持地运用方法 All Faults are made visible . 错误，清晰可见 People Involvement is the driving force of change. 人员参与，推动变革 ;Losses; WCM can be learned by implementing in shop floor;; TPM, TQC, JIT及TIE活动的主要弊端之一就是，活动与带来的成本降低收益之间缺乏直接联系。 The biggest disadvantage of all these systems is lack of connection with Profit and Cost Reduction. 不具备成本评估能力的系统就不是一个令人满意的好系统。 A system without cost evaluation is not a good system. ;World Class Manufacturing (WCM);WCM Focus;Dr. Hajime Yamashina Professor, Kyoto University Member of Royal Swedish Academy of Engineering And Science;;15;PILLAR;7 Step Approach;18;Reactive, Preventive, Proactive;问题 (病菌);Reactive, Preventive, Proactive;(a) 高级方法(主动性);23;24;;;;A 20%;29;MODEL AREA;Expansion Strategy;EVALUATION IN SHOPFLOOR;WCM Audit Evaluation;APAC WCM Score; WCM Ranking – Top of FCA;36;37;? Fiat Group Training – all rights reserved;Check;? Fiat Group Training – all rights reserved;FACTS FINDING AND ANALYSIS、 事实搜集与分析 DIAGNOSIS – ROOT CAUSES 诊断-根因分析 CHOOSE ACTIONS 行动方案选择 PLAN 做计划;? Fiat Group Training – all rights reserved;;;PDCA Approach;;47;Problem Solving Hierarchy;Tools; 5 - “S”;第1步——工具（5 S）;无用材料隔离区;在检测到异常的地方放置一个检修标签（WO tag） Put a tag on the place which is unusual;WCM 扩展方法;WCM 扩展方法;Why 5-S; 5 - “S”; 5 - “S” ACTIVITIES;The 5 S are;Before and After 5-S;5 S – House Keeping;5 S – House Keeping;5 S – House Keeping; 5W1H;;What product was the machine on ? What material was used ? What Size ? What is it to be done? What is it being done? What should be done? What else could be done? What else should be done? ;Where did you see the