071012_线束设计培训.ppt

Delphi Confidential 31 ? Terminal selection is based on the circuit type, the crimp application, stock material, plating, stock thickness, current requirement, sealing requirements, blade width, etc. – Plated terminals shall be used in harsh environments. A variety of plating materials is available if necessary to meet performance criteria. – Caution:dissimilar materials can have unwanted chemical reactions ? In order to minimize the number of terminals available, plated terminals are recommended for all applications. – During terminal selection, the engineer should review the terminal at the opposite end of the wire, taking into consideration that manufacturing could possibly plug the opposite terminal into the connector and jeopardize the mechanical,electrical, and/or environmental performance. (Example: thin vs. regular stock plated vs. selective plating) – Terminal Stabilizer: Mylar – this component is used in large connectors with male blades to position terminals and reduce bent blades. 6. Connector ,Terminal , Seal and Plug Selection(Contd) Delphi Confidential 32 ? Question the necessity of Gold/Silver plated terminal 6. Connector ,Terminal , Seal and Plug Selection(Contd) It would be better they have same plating in both connector terminal and Device pins! Contact of different plating may cause chemical reaction ! 不同镀层的端子 可能会产生不良 的化学反应 插接器与用电器两者的端子最好使用 相同镀层。 Delphi Confidential 33 ? Seal Selection is based on wire OD, connector cavity size, and terminal type. – Cost saving: Use loose Piece seal rather that mylar seal 6. Connector ,Terminal , Seal and Plug Selection(Contd) ? A cavity plug is required in sealed connectors (in WET area) that do not have a wire in each cavity Delphi Confidential 34 ? Prefered Loose Piece Seal – MP15015324976 – MP2805324984, – MP480:15324990, – MP630: 1