表面贴张技术- Sler Paste.pptVIP

SMT Processes and Manufacturing Chapter 3 – Introduction to Solder Paste INTRODUCTION TO SOLDER PASTE Description A thixotropic fluid consisting of a flux vehicle and a suspension of metal particles Purpose Offers a solder medium to form solder joints in reflow process with enough electrical and mechanical strength Good Solder Paste Offers Good Solderability Printability Consistent quality What is Solder Paste ? Combination of: Alloy (solder Powder) Flux Vehicle Flux Activator Solvents Additives Paste Classifications Flux - Depends on criteria such as probe testable, e.g NC-SMQ 92J Mesh Size - Dependent on the application pitch size e.g -325/+500 Alloy Type - Depends on operating temperature e.g Sn63 Pb37 Metal Load - Depends on flux type and application method. Viscosity - Metal load will determine the viscosity How is Flux Classified? J-STD-004 divides fluxes into 4 categories and each categories subdivided into 6 activity levels. Categories Flux Activity Levels Rosin (RO) L0 Resin (RE) L1 Organic (OR) M0 Inorganic (IN) M1 H0 H1 Flux activity levels are determined by results for copper mirror testing, corrosion testing, Surface Insulation Resistance (SIR) and Halide content. Halide containing fluorine, chlorine, bromine, iodine may be part of the flux-activator system. The ionic residues of which must be removed. How is Flux Classified? How is Flux Classified? Classified by Flux Remove surface oxides on the substrate as well as powder Act as oxidation barrier during reflow Lower the surface tension of the paste to form a more efficient wetting joint Act as oxidation barrier during reflow Flux Vehicle Chemistry/助焊剂载体化学性质 Resin/Rosin:松香- Modified / synthetic rosin 人工改良的/人工合成的松香 Act as oxidation barrier/阻碍氧化 Tacky and viscous/带有粘性 Solvent:溶剂 Dissolved chemicals/constituents 溶解的化学物质/成分 Evaporated during preheat/在预热过程中蒸发 Control viscosity and rheology/控制粘度及流动性 Flux Vehicle Chemistry/助焊剂载体化学性质 Flux Vehicle Chem