生产部门如何推行tpm模板.ppt

1 Total Productive Maintenance Manufacturing 生产部门 2 Process Certification TPM QCPC Root Cause / Corrective Action Set-Up Reduction Standard Work Mistake Proofing Market Feedback Analysis 6S Quality Clinic Activity Total Productive Maintenance ACE Manufacturing Qualifying Level 3 程序验证 全面性生产 维护 质量诊断程序 图表 根本原因 修正行动 减少生产 准备 标准化 作业 防误措施 市场反馈 分析 6S 质量诊断 行动 全面生产性维护 ACE 生产部门合格水平 4 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生产性维护是一种设备管理策略以提高设备效率。 Or, in other words... Treating the equipment like it is your own! 或者，换句话说 ……. 对待设备就象它是你自己的 一样！ TPM 全面生产性维护 5 TPM Key Concept TPM 的重要概念 ? Left neglected... Equipment Breaks Down ? 如果不重视 … 设备很快就会坏 TPMs focus is to prevent problems before equipment breaks. TPM 的焦点是要在设备出 故障 以前 防止问题出现。 In the past, maintenance focused on fixing equipment after it broke. 过去，维护工作总是集中在设备坏了 以后对其进行修理。 6 Total Productive Maintenance is a New Way of Working 全面生产性维护是一种全新的工作方式 TPM Attitude: TPM 态度： “We are all responsible for our equipment.” “ 我们所有人对我们的设备负责。” Old Attitude: 过去的态度： “I operate, you fix.” “ 我操作，你修理。” “I fix, you design.” “ 我处理，你设计。” “I design, you operate.” “ 我设计，你操作。” 7 Hidden Defects 隐藏的问题 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨损、松驰、泄露、灰尘、污垢、腐蚀 变形、原材料粘黏、表面磨损、裂缝、 过热、震动、噪音及其它不正常现象。 Tip of the Iceberg 冰山的顶端 8 Typical Causes of Machine Breakdown 典型的机械故障原因 Failure to add oil. 没有加油 Grit and chips in revolving or sliding parts 旋转或滑动零件 中的砂砾和碎片 Contamination of sensors, contacts and Connectors 传感器、触敏器、 连接器污染 Dirt and dust on cooling fan 冷却风扇上有 灰尘和污垢 Component Failure 组件失灵 I wonder whats going to fail next? 我在想下面还会出什么 问题呢？ 9 TPM Techniques TP